Er3+-Doped Phosphate Glass Composition for Thermal Stability

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Solution Overview

Problem

Phosphate-based glasses doped with Er3+ and sensitized with Yb for eye-safe laser applications face challenges in achieving high thermal-mechanical properties while maintaining or increasing laser gain, as the addition of elements for stability decreases laser gain and Er3+ emission is impacted by host glass phonon energy.

Innovation Solution

A phosphate glass composition with specific mol% ranges of P2O5, Al2O3, K2O, Na2O, SiO2, and other metal oxides is developed, maximizing P2O5 content and incorporating Al2O3 as a network former and modifier, along with SiO2, to enhance thermal conductivity and chemical durability, while maintaining or improving laser properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If elements are added to phosphate glass to improve thermal-mechanical stability, then thermal-mechanical properties are improved, but laser gain decreases

Engineering Contradiction:
Improvethermal-mechanical stabilityVSAvoidlaser gain
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent optimizes the compositional parameters of the phosphate glass by precisely controlling the mol% ranges of P2O5 (55-65%), Al2O3 (4-20%), and other metal oxides. This parameter optimization allows the glass to achieve improved thermal-mechanical stability while maintaining high laser gain, resolving the contradiction between reliability and power output.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite glass system combining phosphate (P2O5) as the primary network former with alumina (Al2O3) as an intermediate former and multiple metal oxides (K2O, Na2O, Li2O, Rb2O, Cs2O, SiO2, MgO, CaO, SrO, BaO, ZnO) as modifiers. This composite structure synergistically improves thermal-mechanical properties while preserving laser gain through careful composition design.

Inventive Principle:
Principle #40Composite materials

2Power

If P2O5 content is maximized to improve laser gain, then laser figure of merit is improved, but thermal-mechanical properties may deteriorate

Engineering Contradiction:
Improvelaser figure of meritVSAvoidthermal-mechanical properties
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent maximizes P2O5 content within the range of 55-65% to enhance laser gain and laser figure of merit, while simultaneously adjusting other compositional parameters (Al2O3, K2O, Na2O, etc.) to maintain or improve thermal-mechanical properties, thus resolving the contradiction between power and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

By creating a composite phosphate-alumina-glass system with P2O5 as the dominant network former (55-65%) combined with Al2O3 (4-20%) and multiple modifiers, the patent achieves both high laser gain from the maximized phosphate content and improved thermal-mechanical stability from the composite structure.

Inventive Principle:
Principle #40Composite materials

3Reliability

If Al2O3 is added as network former and modifier, then thermal conductivity and chemical durability are enhanced, but laser gain may be decreased

Engineering Contradiction:
Improvethermal conductivity and chemical durabilityVSAvoidlaser gain
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent incorporates Al2O3 within the optimized range of 4-20% to enhance thermal conductivity and chemical durability, while carefully balancing this with P2O5 content (55-65%) and other modifiers to maintain high laser gain, thus resolving the contradiction between reliability and power.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Al2O3 serves multiple functions in the glass system: it acts as a network former to improve structural integrity and thermal conductivity, and as a modifier to adjust the glass properties. This multi-functionality allows Al2O3 to enhance reliability without significantly compromising laser gain when properly dosed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves improved thermal-mechanical figure of merit and laser figure of merit, providing enhanced strength and stability for eye-safe laser applications without adversely affecting laser performance.

Implementation Method 1

Er-doped/Yb-sensitized phosphate glass composition

Methodology Applied
Scientific EffectEnergy transfer (sensitization):

Implementation Method 2

incorporating Al2O3 as a network former and modifier, along with SiO2, to enhance thermal conductivity

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

Phosphate glasses are known to produce high gain for the Er3+

Methodology Applied
Scientific EffectGlass network formation: Vitrification

Data Source

PatentEP3202724B1Aluminophosphate glass composition
Publication Date: 2019.01.30 SCHOTT CORP
  • EP3202724B1 patent drawing
  • EP3202724B1 patent drawing
  • EP3202724B1 patent drawing

AI summary

The invention relates to phosphate-based glasses suitable for use as a solid laser medium, doped with Er3+ and sensitized with Yb, in "eye-safe" applications. In particular, the invention relates to improving the physical properties of such phosphate-based laser glass composition, particularly with regards to strength of the glass structure and improved thermal shock resistance.