Erasable Toner Erasing Unit Temperature Control

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Solution Overview

Problem

Current image forming and erasing technologies face challenges in printing and erasing full-color images using multiple erasable toners with different erasing temperatures, as existing methods either require excessive heating or fail to completely erase images due to inadequate temperature settings.

Innovation Solution

An image forming apparatus and erasing apparatus that use a control unit to manage the heating of erasable toners with different erasing temperatures, ensuring the image erasing unit heats to the highest erasing temperature or higher to effectively erase full-color images, while also providing user options for manual temperature adjustment and specific erasing modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heating temperature of the erasing unit is set high to erase images with high erasing temperature toners, then complete erasure is achieved, but energy consumption increases and images with lower erasing temperatures may be damaged

Engineering Contradiction:
Improveerasure completenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent segments the erasing process into multiple passes, each targeting specific toner types based on their erasing temperatures. The control unit divides full-color images into components that require different temperature levels, erasing them in sequential steps rather than applying one high-temperature pass to all toners.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The erasing unit dynamically adjusts its heating temperature based on the detected toner types and their respective erasing temperature requirements. The control unit modulates the heating temperature in real-time during the erasing process, switching between different temperature levels to match the needs of different toner layers.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the heating temperature of the erasing unit is set low to save energy, then energy consumption decreases, but images with high erasing temperatures cannot be completely erased

Engineering Contradiction:
Improveenergy consumptionVSAvoiderasure completeness
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control unit performs preliminary detection of the toner types and their erasing temperature characteristics before initiating the erasing process. This preliminary action allows the system to plan the erasing sequence and temperature profile in advance, ensuring that sufficient heat is applied to high-temperature toners while minimizing energy waste on low-temperature toners.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the heating temperature parameter dynamically during the erasing process, adjusting it to match the erasing temperature requirements of different toner types. The control unit modifies temperature parameters based on detected image characteristics, ensuring optimal erasure effectiveness across all toner layers.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a single high temperature is used for erasing all toners, then all toner types can be erased, but the erasing time increases and quality deteriorates

Engineering Contradiction:
Improveerasure completenessVSAvoiderasing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The erasing process is segmented into multiple targeted passes, each removing specific toner types. This segmentation allows the system to focus heating energy on specific toner layers rather than continuously heating all layers at high temperature, thereby reducing total erasing time while maintaining completeness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The erasing unit employs periodic heating cycles with varying temperature levels, alternating between high-temperature passes for heat-resistant toners and lower-temperature passes for sensitive toners. This periodic action with varying intensity achieves complete erasure more efficiently than sustained high-temperature heating.

Inventive Principle:
Principle #19Periodic action

4Adaptability or versatility

If multiple erasable toners with different erasing temperatures are overlaid to form full-color images, then color image capability is achieved, but the erasing process becomes complex and unreliable

Engineering Contradiction:
Improvefull-color image capabilityVSAvoiderasing reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control unit incorporates feedback mechanisms that detect the presence and types of toners on the recording medium before and during the erasing process. Based on this feedback, the system automatically adjusts the heating temperature and erasing sequence, ensuring reliable erasure of complex full-color images regardless of their specific toner composition.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes multiple parameters including heating temperature, heating duration, and erasing sequence based on the detected full-color image characteristics. The control unit modifies these parameters in real-time to accommodate the different erasing temperature requirements of various toner types, ensuring reliable erasure of complex multi-layer images.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables complete erasure of full-color images by ensuring the erasing unit reaches the necessary temperature, improving the reliability and efficiency of the image erasing process while allowing for user customization and power savings.

Implementation Method 1

The image erasing apparatus includes an erasing unit configured to erase the image by heating the erasable color materials

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

The toner is an erasable toner of which color is erasable or can be transparent by being heated to a predetermined erasing temperature or higher

Methodology Applied
Scientific EffectThermal erasure: Thermochromism

Data Source

PatentUS8928710B2Image forming apparatus and image erasing apparatus
Publication Date: 2015.01.06 KK TOSHIBA
  • US8928710B2 patent drawing
  • US8928710B2 patent drawing
  • US8928710B2 patent drawing

AI summary

According to the embodiments, there is provided an image forming apparatus and an image erasing apparatus. The image forming apparatus forms, on a recording medium, an image showing the color material information about the erasing temperatures of a plurality of erasable color materials used for forming an image to be printed together with the image to be printed. The image erasing apparatus heats the plurality of erasable color materials to the highest erasing temperature or higher in the different erasing temperatures of the erasable color materials forming the image printed on the recording medium in order to erase the erasable color materials forming the image.