Ergonomic Tool Handle Geometry for Multi-Grip Torque Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing hand tools often lack ergonomic designs that facilitate comfortable gripping and efficient manipulation, leading to user discomfort and reduced efficiency in various gripping scenarios.

Innovation Solution

A handle design with varying radii and cross-sectional shapes along its longitudinal length, allowing for different grip positions and facilitating comfortable gripping and efficient manipulation through optimized hand tool interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional uniform handle design is used, then the manufacturing process is simple, but the user comfort and gripping efficiency are reduced

Engineering Contradiction:
Improveuser comfort and gripping efficiencyVSAvoidhandle design complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The handle features varying radii at different longitudinal positions, creating different cross-sectional shapes (first radius at first position, second radius at second position, third radius at third position, fourth radius at fourth position) to provide optimized gripping surfaces for different hand positions and gripping styles, thereby improving user comfort and efficiency without requiring multiple separate components

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention transitions from a uniform cylindrical handle to a multi-dimensional ergonomic design by varying the radial dimension along the longitudinal axis, creating an asymmetric profile with multiple radius variations that accommodate different gripping scenarios while maintaining a single integrated handle structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a handle with varying radii is used, then different gripping styles are accommodated, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvegripping style accommodationVSAvoidradius variation precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The handle is designed with specific radius variations at defined longitudinal positions (first radius at first position, second radius at second position, third radius at third position, fourth radius at fourth position) to create optimized gripping zones for different hand positions, providing adaptability for multiple gripping styles while maintaining manufacturability through a single integrated design

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The handle geometry is optimized by varying the radial parameter along the longitudinal axis, creating a profile with multiple radius values at different positions that accommodates different gripping styles. The design specifies that the second radius is greater than the first radius, the third radius is less than the first radius, and the fourth radius is less than the third radius, providing ergonomic versatility without requiring excessive manufacturing precision

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250375869A1Tool with Ergonomic Handle
Publication Date: 2025.12.11 MILWAUKEE ELECTRIC TOOL CORP
  • US20250375869A1 patent drawing
  • US20250375869A1 patent drawing
  • US20250375869A1 patent drawing

AI summary

Various embodiments of a handle for tools, such as driving tools, such as screwdrivers, are provided. The embodiments shown and described herein include varying radii along the longitudinal axis of the handle, thereby facilitating the user interfacing with the handle, and thus also the tool, in different methods of use, such as quicker rotation, lower torque, and higher torque.