Error Amplifier Slew-Rate Control for Fast SMPS Overload Recovery

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Solution Overview

Problem

Switched mode power supplies experience delayed recovery and extended overshoot of output voltage following an overload condition, leading to potential overvoltage protection activation and prolonged power supply recovery.

Innovation Solution

Incorporating a secondary current source control mechanism in the error amplifier to modify the slew rate, allowing for rapid decrease of the error signal Ve after an overload, thereby reducing overshoot and enabling quicker power supply recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a limitation mechanism is included to maintain output voltage within regulation limits, then the output voltage stability is improved, but the recovery time after overload condition is extended

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidrecovery time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The error amplifier dynamically adjusts its slew rate based on operating conditions. During overload recovery, the amplifier operates without slew rate limiting to enable fast response and quick voltage correction. During normal operation, slew rate limiting is applied to maintain stability. This dynamic behavior resolves the contradiction by adapting the amplifier's response characteristics to different operational states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the slew rate parameter of the error amplifier based on the operational state. By removing slew rate limiting during overload recovery conditions, the amplifier can rapidly adjust the output voltage, thereby reducing recovery time while maintaining voltage stability through controlled operation during normal conditions.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the output voltage is quickly brought back within regulation limits after overload, then the recovery speed is improved, but the output voltage may exceed regulation limits during the transition

Engineering Contradiction:
Improverecovery speedVSAvoidoutput voltage overshoot
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The overvoltage protection circuit operates in advance by detecting when the output voltage approaches the regulation limits during the recovery transition. When an overvoltage condition is detected, the protection circuit activates to prevent excessive overshoot, allowing the system to recover quickly while maintaining safety margins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs feedback through the error amplifier that continuously monitors the output voltage and adjusts the control signal accordingly. This feedback mechanism enables the system to respond rapidly to voltage deviations while preventing excessive overshoot, thus achieving both fast recovery and voltage regulation.

Inventive Principle:
Principle #23Feedback

3Reliability

If over-voltage protection circuit is activated to protect against excessive output voltage, then the protection capability is improved, but the power supply recovery is delayed

Engineering Contradiction:
Improveover-voltage protection capabilityVSAvoidrecovery delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The error amplifier is designed to operate in different modes: during normal operation, slew rate limiting provides stable regulation; during overload recovery, the amplifier operates without slew rate limiting to enable maximum speed response. This partial application of limiting only when necessary allows fast recovery while maintaining protection capabilities.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system dynamically transitions between protected and unprotected states based on operational conditions. The error amplifier's slew rate limiting is selectively applied - active during normal operation for stability and protection, but disabled during overload recovery to enable rapid voltage correction, thus reducing recovery delay while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20120256609A1Error amplifier with built-in over voltage protection for switched-mode power supply controller
Publication Date: 2012.10.11 NAT SEMICON CORP
  • US20120256609A1 patent drawing
  • US20120256609A1 patent drawing
  • US20120256609A1 patent drawing

AI summary

An error amplifier includes a first amplification circuit with a reference signal input and a feedback signal input representing the amplitude of a load voltage of a switched mode power supply. The error amplifier includes a difference amplifier providing a difference signal representing a difference between the reference signal and the feedback signal, provided for determining the duty cycle of a switching signal in the switched mode power supply. The first amplification circuit further includes a control circuit providing a control signal generated as a function of the difference between the reference signal and the feedback signal.The error amplifier also includes a second amplification circuit, included in a compensation circuit. The second amplification circuit receives the control signal, and the operating current of the second amplification circuit is adjusted by an amount indicated by the control signal.