Error Diffusion Control Device Using Modified Evaluated Density

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Solution Overview

Problem

Conventional error diffusion processes in inkjet printing often result in excessively high dot density in printed images due to small values used to specify dot density, leading to inaccuracies in representing the original image.

Innovation Solution

A control process that determines dot values and distribution error values for each pixel using gradation values, error values, and threshold values, adjusting the evaluated density values based on ink ejection properties to prevent excessive error distribution and maintain original image density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If small values are used to specify dot density in error diffusion process, then dot formation accuracy is improved, but printed image density becomes excessively high

Engineering Contradiction:
Improvedot formation accuracyVSAvoidprinted image density
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent dynamically changes the threshold value parameter based on the accumulated error value. When the error value exceeds a predetermined threshold, the threshold value is increased to prevent excessive dot formation. This parameter adaptation resolves the contradiction by allowing small threshold values for accuracy when errors are low, while increasing the threshold to control density when errors accumulate.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback control by continuously monitoring the accumulated error value and adjusting the threshold value accordingly. The error value calculated from the difference between original image density and printed image density feeds back into the decision-making process for subsequent pixels, enabling real-time correction of density deviations while maintaining dot formation accuracy.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If error value is distributed to unprocessed pixels, then image quality is improved, but density in parts of printed image becomes higher than original image

Engineering Contradiction:
Improveimage qualityVSAvoidprinted image density
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent changes the threshold parameter dynamically based on error magnitude. For pixels with large accumulated error values, the threshold is increased to suppress dot formation and prevent density overshoot. This allows error diffusion to improve image quality in most areas while controlling density in regions where error accumulation would otherwise cause excessive darkness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary anti-action by anticipating potential density overshoot before it occurs. When the accumulated error value exceeds a predetermined threshold, the system proactively increases the threshold value to counteract the tendency toward excessive dot formation, thereby preventing density from exceeding the original image levels before the problem manifests.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS10136028B2Control device performing error diffusion process using modified evaluated density value
Publication Date: 2018.11.20 BROTHER KOGYO KK
  • US10136028B2 patent drawing
  • US10136028B2 patent drawing
  • US10136028B2 patent drawing

AI summary

In an error diffusion process, a control device determines a dot value of a target pixel by using a gradation value of the target pixel, and an error value. The control device determines distribution error value by comparing a gradation dependent value with a first evaluated density value indicating a density of a first dot. The control device determines the distribution error value by using the first evaluated density value when the dot value of the target pixel indicates formation of the first dot and when the gradation dependent value is smaller than or equal to the first evaluated density value. The control device determines the distribution error value by using a modified evaluated density value greater than the first evaluated density value when the dot value indicates formation of the first dot and when the gradation dependent value is greater than the first evaluated density value.