ERV Blower Speed Control for Lower Ventilation Power Use

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Solution Overview

Problem

Existing energy recovery ventilators (ERVs) in residential settings consume higher energy during heating and cooling cycles due to the need to run the blower at full speed for ventilation, leading to increased energy costs.

Innovation Solution

A system that includes a blower motor with adjustable speed control, utilizing a controller to adjust the drive signal during ventilation mode, allowing the blower to operate at lower speeds by applying AC voltage to specific taps or using pulse width modulation (PWM) signals to reduce power consumption while maintaining adequate airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the blower runs at full speed for ventilation during heating and cooling cycles, then fresh air delivery is ensured, but energy consumption increases

Engineering Contradiction:
Improvefresh air deliveryVSAvoidblower energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The blower speed is made dynamically adjustable rather than fixed at full speed. The system uses variable speed control to match the actual ventilation needs during different operational cycles, allowing the blower to operate at optimal speeds that satisfy fresh air requirements while minimizing energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the blower by adjusting its speed based on system conditions. During heating and cooling cycles, the blower speed is reduced from full speed to a lower level that still provides adequate ventilation, thereby reducing energy consumption while maintaining acceptable fresh air delivery.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the blower runs at reduced speed during ventilation mode, then energy consumption decreases, but fresh air delivery may be insufficient

Engineering Contradiction:
Improveblower energy consumptionVSAvoidfresh air delivery
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The ventilation function is merged with the heating and cooling cycles. Instead of operating separately at full speed, the blower provides ventilation as a byproduct of the heating/cooling operation at reduced speed, achieving both functions simultaneously with lower energy consumption.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system applies partial action by providing ventilation at reduced blower speed during heating and cooling cycles. The ventilation provided at these lower speeds is sufficient for the system's needs, avoiding the excessive energy consumption of full-speed operation while still achieving adequate fresh air delivery.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves energy savings by reducing blower motor speed during ventilation mode, minimizing energy costs and ensuring sufficient fresh air delivery through the main air duct system without the need for continuous operation.

Implementation Method 1

a blower motor driving the blower in response to a drive signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a passage having a heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10222085B2Energy recovery ventilator with reduced power consumption
Publication Date: 2019.03.05 CARRIER CORP
  • US10222085B2 patent drawing
  • US10222085B2 patent drawing
  • US10222085B2 patent drawing

AI summary

An air conditioning unit includes a passage having a heat exchanger; a blower for blowing air through the passage; a blower motor driving the blower in response to a drive signal; an energy recovery ventilator (ERV), the blower drawing outside air from the ERV; and a controller for adjusting the drive signal in a ventilation mode to reduce power used by the blower motor.