Erythorbate-Alkylhydroxylamine Oxygen Scavenger for High-Temperature Brines

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Solution Overview

Problem

Current oxygen scavengers for completion brines, such as sodium erythorbate, decompose at high temperatures, causing the brine to become dark and opaque, which can lead to corrosion and formation damage in high-temperature subterranean formations.

Innovation Solution

A combination of erythorbate and alkylhydroxylamine is used as an oxygen scavenger, which remains effective and stabilizes the erythorbate at high temperatures, maintaining the brine's clarity and preventing decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sodium erythorbate is used as an oxygen scavenger in completion brines, then oxygen removal effectiveness is improved, but at high temperatures the erythorbate decomposes causing the brine to become dark and opaque

Engineering Contradiction:
Improveoxygen removal effectivenessVSAvoidbrine clarity and color
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines erythorbate with a specific metal ion (such as zinc, manganese, or copper) to create a composite oxygen scavenging system. This composite approach allows the erythorbate to effectively scavenge oxygen while the metal ion stabilizes the system at high temperatures, preventing the decomposition and discoloration that would otherwise occur. The synergistic interaction between the erythorbate and metal ion resolves the contradiction by maintaining both oxygen removal effectiveness and brine stability under high-temperature conditions.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If erythorbate is used as an oxygen scavenger, then oxygen concentration is reduced, but at temperatures of 275°F and higher the erythorbate decomposes transforming the brine from clear and colorless to dark and opaque

Engineering Contradiction:
Improveoxygen concentrationVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent changes the chemical parameters of the oxygen scavenging system by introducing metal ions that form stable complexes with erythorbate at high temperatures. This parameter change (adding metal ions) modifies the thermal stability characteristics of the system, allowing it to maintain clarity and color at temperatures of 275°F and higher while still effectively reducing oxygen concentration. The metal ion-erythorbate complex has different thermal properties than erythorbate alone.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If oxygen scavengers are added to completion brines, then corrosion rate is reduced, but the scavengers may cause precipitation and additional forms of corrosion

Engineering Contradiction:
Improvecorrosion rateVSAvoidprecipitation and corrosion
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent uses metal ions as intermediaries that mediate between the erythorbate oxygen scavenger and the brine system. The metal ion forms a complex with erythorbate that prevents the direct formation of precipitates while still enabling effective oxygen scavenging. This intermediary approach reduces corrosion by removing oxygen without generating the harmful precipitation effects that would otherwise occur with conventional oxygen scavengers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The erythorbate-alkylhydroxylamine combination effectively removes dissolved oxygen from completion fluids at high temperatures without causing discoloration or precipitation, ensuring a clear and stable brine that reduces corrosion and formation damage.

Implementation Method 1

oxygen scavengers used in completion brines are reducing agents that will react out most of the oxygen dissolved in the brine

Methodology Applied
Scientific EffectOxygen scavenging through reduction: Reduction

Implementation Method 2

A combination of erythorbate and alkylhydroxylamine is used as an oxygen scavenger, which remains effective and stabilizes the erythorbate at high temperatures, maintaining the brine's clarity and preventing decomposition

Methodology Applied
Scientific EffectThermal stabilization:

Data Source

PatentUS9038724B2Oxygen scavenger compositions for completion brines
Publication Date: 2015.05.26 HALLIBURTON ENERGY SERVICES INC
  • US9038724B2 patent drawing
  • US9038724B2 patent drawing
  • US9038724B2 patent drawing

AI summary

An oxygen scavenger for completion brines effective and stable in high temperature subterranean formations. In one embodiment, the scavenger contains erythorbate and alkylhydroxlyamine.