ESA Substrate Resonator Filters for Crosstalk and Interference

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Modern electronically scanned array (ESA) antennas face challenges in improving spectral sensitivity and mitigating interference, which requires aggressive filtering, dynamic range enhancement, and digital signal processing, resulting in size, weight, power, and cost penalties.

Innovation Solution

Incorporating a layer of filters between the radiating elements and the surface component layer, using alternating cells of resonator cells formed by complementary split ring resonators and rectangular patches/stubs, to define a passband and stopband, thereby reducing crosstalk and external interference, and connecting via to beamforming integrated circuits to bypass the routing layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If aggressive filtering and digital signal processing are used to improve spectral sensitivity and mitigate interference, then spectral sensitivity is improved, but size, weight, power consumption, and cost increase

Engineering Contradiction:
Improvespectral sensitivityVSAvoidsystem weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent merges the filtering function directly into the antenna substrate by embedding resonator structures (complementary split ring resonators and rectangular patches) within the PCB layers. This integration eliminates the need for separate filter components and reduces digital signal processing requirements, thereby improving spectral sensitivity without increasing system weight.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filtering function is transitioned from a separate component dimension to being embedded within the substrate dimension. By incorporating resonator cells into the PCB layers themselves, the system achieves filtering capabilities without adding external components, thus avoiding weight penalties while maintaining spectral sensitivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If aggressive filtering and digital signal processing are used to improve spectral sensitivity and mitigate interference, then spectral sensitivity is improved, but device complexity increases

Engineering Contradiction:
Improvespectral sensitivityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (antenna radiation and signal filtering) into a single integrated structure. The resonator cells embedded in the substrate perform filtering at the physical layer, reducing the need for complex digital signal processing and simplifying the overall system architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The embedded resonator structures act as intermediary elements between the radiating elements and the receiver electronics. These resonators provide passive filtering in the analog domain, simplifying the signal processing chain and reducing the complexity of digital anti-jamming algorithms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If aggressive filtering and digital signal processing are used to mitigate interference, then interference resistance is improved, but power consumption increases

Engineering Contradiction:
Improveinterference resistanceVSAvoidpower consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent implements filtering action before the signal reaches the receiver electronics. By embedding resonator cells that create stopbands at interference frequencies, the system performs preliminary filtering in the analog domain, reducing the power required for digital signal processing and anti-jamming operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the harmful effect of resonators (which can create interference) into a beneficial filtering mechanism. By carefully designing the resonator frequencies to create stopbands at known interference frequencies, the system turns potential harm into a protective feature that reduces power consumption for interference mitigation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Measurement precision

If filtering is done in active integrated circuits or discrete filter components, then spectral sensitivity can be improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvespectral sensitivityVSAvoidmanufacturing ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the filtering function with the antenna substrate manufacturing process. The resonator cells are formed using standard PCB fabrication techniques (copper traces, vias, and dielectric layers), eliminating the need for separate filter component assembly and simplifying manufacturing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The PCB substrate serves multiple functions: it provides mechanical support, electrical interconnection, and signal filtering. This multi-functionality eliminates the need for discrete filter components and simplifies the manufacturing process while maintaining spectral sensitivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances spectral sensitivity, reduces interference, and minimizes anti-jamming signal processing, achieving a sharp transition between passband and stopband with reduced size, weight, and power consumption while maintaining effective filtering.

Implementation Method 1

each filter includes alternating cells of a resonator cell formed by two complementary split ring resonators and a resonator cell formed by complementary split ring resonator with a complimentary rectangular patch / stub

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The filters define a passband at the operating range of the antenna and a stopband defined to prevent crosstalk or reduce known external interference

Methodology Applied
Scientific EffectElectromagnetic filtering: Filter (electronic)

Data Source

PatentEP4492567A1Electronically steered antenna substrate embedded resonator filters
Publication Date: 2025.01.15 ROCKWELL COLLINS INC
  • EP4492567A1 patent drawingFigure 1
  • EP4492567A1 patent drawingFigure 2
  • EP4492567A1 patent drawingFigure 3

AI summary

An ESA antenna includes a layer of filters (222) between the layer of radiating elements (206) and the ground layer. The filter layer obviates certain post processing steps. The filters define a passband at the operating range of the antenna and a stopband defined to prevent crosstalk or reduce known external interference. Each filter includes alternating cells of a resonator cell (718) formed by two split ring resonators and a resonator cell (720) formed by a complementary split ring resonator and a complementary patch / stub. A particular implementation of the filter defines an operating range around 23 gigahertz with a passband to stopband transition of less than 500 megahertz. Vias may connect the filter layer to a surface component layer with beamforming integrated circuits, bypassing the routing layer.