ESA Tile Sequencing for Thermal Load Balancing

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Solution Overview

Problem

Antenna systems on commercial passenger vehicles face thermal challenges due to high power consumption and heat generation, leading to potential damage and reduced communication capabilities, especially in hot ambient environments.

Innovation Solution

Implementing a thermal load balancing method for electronically steerable antennas (ESAs) by optimizing the sequence of activated antenna elements or tiles, minimizing shared tiles between consecutive patterns to maximize cooling time and reduce thermal stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all antenna tiles are activated to maintain communication with moving satellites, then communication capability is improved, but thermal load increases causing tiles to reach shutdown temperatures

Engineering Contradiction:
Improvecommunication capabilityVSAvoidantenna tile temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The antenna array is divided into multiple independent tiles that can be selectively activated. Instead of operating all tiles simultaneously, the system segments the antenna functionality across multiple tiles and activates only the necessary subset for each communication task, allowing other tiles to cool down and preventing thermal overload.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic switching between different tile configurations. Tiles are activated in sequences with periodic intervals, allowing them to alternate between active and cooling states. This periodic activation pattern ensures that no single tile remains continuously hot, maintaining communication capability while managing thermal load.

Inventive Principle:
Principle #19Periodic action

2Temperature

If a subset of antenna tiles is activated to reduce thermal load, then temperature control is improved, but communication capability may be degraded

Engineering Contradiction:
Improveantenna tile temperatureVSAvoidcommunication capability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The system dynamically adjusts which tiles are activated based on real-time thermal conditions and communication requirements. The tile activation pattern is not static but adapts continuously, switching between different subsets of tiles to optimize both thermal management and communication performance according to current operational needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by varying the number and configuration of active tiles. Instead of maintaining a fixed activation pattern, the system modifies tile activation parameters dynamically, adjusting the subset of active tiles to balance thermal load distribution while preserving sufficient communication capability for satellite connectivity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the same antenna tiles are reused consecutively for communication patterns, then operational efficiency is improved, but thermal stress accumulates reducing component lifespan

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcomponent lifespan
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system temporarily discards certain tiles from active duty after they have been used, allowing them to cool down and recover. Tiles that were recently activated are temporarily removed from the active pool, and other tiles are brought into service. This rotation ensures that individual tiles have recovery periods, preventing thermal stress accumulation while maintaining overall system productivity.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS12537298B2Thermal load balancing for electronically steerable antennas
Publication Date: 2026.01.27 PANASONIC AVIONICS CORP
  • US12537298B2 patent drawing
  • US12537298B2 patent drawing
  • US12537298B2 patent drawing

AI summary

Example embodiments disclosed herein relate to optimizing operation of an electronically steerable antenna (ESA) with respect to temperature-related constraints. Thermal load experienced by individual antenna elements or tiles of the ESA is balanced to maximize an expected time before the ESA reaches a shutdown temperature. An example method includes determining a reduced number of antenna tiles that minimally satisfies a signal quality requirement with respect to a target system. The method further includes selecting an optimized sequence of tile patterns of the reduced number of antenna tiles within the ESA. The optimized sequence corresponds to an optimized path that traverses a graph having nodes corresponding to the tile patterns and edges defining a count of shared tiles between respective tile patterns. The method further includes operating the ESA according to the optimized sequence of tile patterns based on activating specific tiles identified by each pattern in a sequential manner.