ESD Protection Using NPN Transistors and Deep Trench Capacitors

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Solution Overview

Problem

Existing ESD protection mechanisms in semiconductor technology, such as RC triggered solutions, consume a large die area and fail to meet the increasing requirements of advanced submicron semiconductor processes.

Innovation Solution

An ESD protection device formed by two NPN transistors and a plurality of deep trench capacitors, which provides a discharge path and reduces the contact resistance, allowing for effective ESD current conduction without increasing die area, utilizing parasitic transistors and capacitors to form an efficient ESD protection structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If RC triggered ESD protection solution is used, then ESD protection function is provided, but die area consumption increases

Engineering Contradiction:
ImproveESD protection functionVSAvoiddie area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines multiple ESD protection mechanisms (SCR and PMOS transistor) into a single integrated structure where the PMOS transistor gate is directly coupled to the SCR anode, creating a compact hybrid protection device that provides both snapback and trigger functions without requiring separate RC circuits

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ESD protection device performs multiple functions simultaneously: the SCR provides snapback protection for high voltage events, while the PMOS transistor provides trigger protection for lower voltage events, making the single structure universally protective against different ESD stress conditions without requiring multiple separate protection circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If advanced submicron semiconductor processes are used, then physical size of semiconductor chip is reduced, but existing ESD protection mechanisms become inadequate

Engineering Contradiction:
Improvephysical sizeVSAvoidESD protection effectiveness
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent adapts the ESD protection structure to submicron processes by modifying device parameters such as reducing the size of the PMOS transistor and SCR components, adjusting doping concentrations, and optimizing the coupling mechanism between components to ensure proper operation at smaller feature sizes while maintaining protection effectiveness

Inventive Principle:
Principle #35Parameter changes

3Reliability

If contact resistance is not reduced, then ESD current conduction is impaired, but structure complexity increases

Engineering Contradiction:
ImproveESD current conductionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by forming the low contact resistance n-type region directly within the p-type substrate during the fabrication process, allowing the structure to provide its own contact resistance reduction function without requiring additional external components or complex interconnect structures

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces ESD failures by providing a minimal die area occupation and reliable ESD protection, stabilizing voltage and preventing semiconductor device damage through efficient current discharge paths.

Implementation Method 1

Electrostatic Discharge (ESD) is a rapid discharge that flows between two objects due to the built-up of static charge. ESD may destroy semiconductor devices because the rapid discharge can produce a relatively large current.

Methodology Applied
Scientific EffectElectrostatic Discharge: Electrostatic Discharge

Implementation Method 2

If an electrostatic transient occurs across the drain region and the source region, the NPN transistor is turned on and the ESD current flows from the drain region to the source region

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 3

An ESD protection device formed by two NPN transistors and a plurality of deep trench capacitors, which provides a discharge path and reduces the contact resistance

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8941959B2ESD protection apparatus
Publication Date: 2015.01.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8941959B2 patent drawing
  • US8941959B2 patent drawing
  • US8941959B2 patent drawing

AI summary

An electrostatic discharge (ESD) protection structure comprises a first NPN transistor and a second NPN transistor connected in parallel. The bases of the first NPN transistor and the second NPN transistor are coupled together and further coupled to a first voltage potential and a second voltage potential through two deep trench capacitors respectively. The ESD protection structure further comprises a third deep trench capacitor and a fourth deep trench capacitor coupled between the first voltage potential and the second voltage potential.