ESD Protection Device with Vertical Electrode Stacking

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Solution Overview

Problem

Existing ESD protection devices fail to effectively suppress equivalent series inductance (ESL) in high-frequency applications, leading to increased clamp voltage and inadequate protection of semiconductor integrated circuits from surges.

Innovation Solution

The ESD protection device incorporates a zener diode and series/parallel diode configurations on a semiconductor substrate, with strategically positioned input/output electrodes and a rewiring layer to shorten current pathways, reducing ESL and maintaining low clamp voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ESD protection circuits are used in high-frequency applications, then ESD protection function is provided, but equivalent series inductance (ESL) increases causing clamp voltage to rise

Engineering Contradiction:
ImproveESD protection functionVSAvoidclamp voltage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from planar electrode arrangement to three-dimensional vertical stacking, where input/output electrodes are positioned at both ends of the substrate in the shorter direction, creating multiple current pathways through the thickness direction. This dimensional change reduces ESL by providing parallel current flow paths while maintaining ESD protection function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The ESD protection circuit is segmented into multiple independent diode units (first diode, second diode, third diode, fourth diode) arranged in series-parallel configurations. Each diode unit forms an independent current pathway, and the segmentation allows current to distribute across multiple paths, reducing the overall equivalent series inductance while maintaining protection capability.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If current pathway length is reduced to suppress ESL, then clamp voltage decreases, but device layout becomes constrained

Engineering Contradiction:
ImproveESLVSAvoidlayout configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs asymmetric electrode positioning where input/output electrodes are located at both ends in the shorter direction of the substrate, creating unequal current path distributions. This asymmetric layout optimizes the current pathways to minimize inductance while accommodating the circuit complexity through strategic placement rather than symmetric arrangement.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

By utilizing the thickness direction of the substrate to position electrodes at both ends, the patent creates three-dimensional current pathways that reduce ESL without being constrained by two-dimensional layout limitations. This dimensional approach allows complex circuit arrangements while maintaining short effective current paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses ESL, reduces clamp voltage, and enhances the ESD protection device's performance in high-frequency bands by shortening current pathways and canceling out magnetic fields, thereby improving the device's ability to protect semiconductor integrated circuits.

Implementation Method 1

a zener diode formed in a semiconductor substrate

Methodology Applied
Scientific EffectZener breakdown:

Implementation Method 2

a first diode and a second diode aligned in the forward direction and connected in series

Methodology Applied
Scientific EffectDiode conduction: Diode

Implementation Method 3

the current supply efficiency depends on the ESR (equivalent series resistance), ESL (equivalent series inductance), and parasitic capacitance

Methodology Applied
Scientific EffectElectromagnetic inductance: Inductor

Implementation Method 4

enhances the ESD protection device's performance in high-frequency bands by shortening current pathways and canceling out magnetic fields

Methodology Applied
Scientific EffectMagnetic field cancellation: Magnetic Field

Data Source

PatentUS9633989B2ESD protection device
Publication Date: 2017.04.25 MURATA MFG CO LTD
  • US9633989B2 patent drawing
  • US9633989B2 patent drawing
  • US9633989B2 patent drawing

AI summary

An ESD protection device includes a zener diode, and a series circuit of diodes and a series circuit of diodes that are connected in parallel with the zener diode. At the connection point between the diodes, an Al electrode film is formed on the surface of a Si substrate, and at the connection point between diodes, an Al electrode film is formed on the surface of the Si substrate. The diodes are formed on the surface of the Si substrate, and the diodes are formed in the thickness direction of the Si substrate. The Si substrate has a longitudinal direction and a shorter direction orthogonal to the longitudinal direction in planar view, and the Al electrode films are formed respectively at both ends in the shorter direction of the Si substrate. Thus, provided is an ESD protection device which suppresses the ESL, and keeps the clamp voltage low.