ESIX Electrode Coupled with Hydrogen Evolution for Chloride Removal

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Solution Overview

Problem

Current desulfurization technologies face challenges in efficiently removing chloride ions and heavy metal ions from desulfurized wastewater, leading to environmental pollution and high maintenance costs, with existing methods being complex, costly, and energy-intensive, and lacking effective recycling capabilities.

Innovation Solution

The method involves coupling electrochemically switched ion exchange (ESIX) technology with electrocatalytic hydrogen evolution to selectively adsorb and remove chloride ions, generating solid flocculation products and high-purity hydrogen, using a device with a hydrogen evolution electrocatalysis function electrode and an ESIX function electrode, allowing for in-situ regeneration and reuse without the need for additional chemical reagents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If chemical precipitation method is used to treat desulfurized wastewater, then sulfate removal is achieved, but chloride ions cannot be effectively removed and maintenance cost is high

Engineering Contradiction:
Improvechloride ion removal efficiencyVSAvoidmaintenance cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent replaces chemical precipitation method with electrochemical coupling method. The electrochemical system uses electrical energy to drive ion exchange and flocculation processes, eliminating the need for chemical reagents and achieving both sulfate and chloride ion removal simultaneously. This substitution of chemical process with electrochemical process resolves the contradiction by enabling effective chloride removal while reducing maintenance costs associated with chemical agent handling and disposal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the treatment parameters from chemical concentration-based to electrochemical potential-based control. By adjusting electrode potentials and electrical current, the system achieves selective removal of different ions (sulfate and chloride) through controlled electrochemical reactions. This parameter change enables effective chloride ion removal without requiring high concentrations of chemical precipitants, thereby reducing maintenance costs.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If electrolytic electrodialysis is used to separate chloride ions, then chloride removal is achieved, but the process is complex and membrane cost is high

Engineering Contradiction:
Improvechloride ion separation efficiencyVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex membrane components from the electrolytic electrodialysis process. Instead of using expensive cation exchange membranes and anion exchange membranes, the invention employs a simplified electrochemical cell with electrode materials that facilitate ion exchange through electrochemical reactions. This extraction of membrane components significantly reduces process complexity and operational costs while maintaining effective chloride ion separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive, durable membranes with more economical electrode materials that can be easily replaced or regenerated. The electrochemical electrodes, which may be made from inexpensive metals or coated materials, serve the function of ion exchange without requiring the high-cost membranes of traditional electrodialysis. This substitution reduces both initial investment and operational expenses.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If diaphragm electrolysis is used to electrolyze high-concentration chloride ions, then chloride removal is achieved, but energy consumption is high and ion diaphragm cost is high

Engineering Contradiction:
Improvechloride ion concentration reductionVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent merges multiple functions into a single electrochemical coupling system. The system simultaneously achieves chloride ion removal, hydrogen gas production, and sulfate removal through integrated electrochemical reactions at the electrodes. This combination of functions in one process reduces the total energy consumption compared to separate treatment steps, while also eliminating the need for expensive ion diaphragms that would be required in traditional diaphragm electrolysis.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the harmful effect of high chloride ion concentration into a beneficial process. Instead of merely removing chloride ions through energy-intensive electrolysis, the system uses the chloride ions as reactants to produce hydrogen gas and other valuable byproducts. This transformation of waste chloride ions into useful products reduces energy consumption by utilizing the chemical energy stored in the chloride ions rather than requiring external energy input for simple separation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Quantity of substance

If electrochemical coupling method is used, then chloride and metal ions removal is enhanced, but device complexity increases

Engineering Contradiction:
Improveion removal efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent designs the electrochemical coupling system to perform multiple functions simultaneously. The electrodes serve dual purposes: removing chloride ions through electrochemical reactions and producing hydrogen gas as a byproduct. The system also handles metal ion removal and sulfate precipitation in the same operational framework. This multi-functionality reduces the need for separate treatment devices, thereby managing system complexity while achieving enhanced ion removal efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves efficient and selective removal of chloride ions, reduces energy consumption, and generates valuable byproducts, improving economic and environmental benefits while simplifying the treatment process and reducing waste.

Implementation Method 1

coupling electrochemically switched ion exchange (ESIX) technology with electrocatalytic hydrogen evolution to selectively adsorb and remove chloride ions

Methodology Applied
Scientific EffectElectrochemically switched ion exchange: Ion Exchange

Implementation Method 2

coupling electrochemically switched ion exchange (ESIX) technology with electrocatalytic hydrogen evolution to selectively adsorb and remove chloride ions

Methodology Applied
Scientific EffectElectrocatalytic hydrogen evolution: Electrolysis

Implementation Method 3

After the hydrogen evolution reaction, locally surplus hydroxide ions bond with metal ions and chloride ions in a solution to generate solid flocculation products

Methodology Applied
Scientific EffectFlocculation: Flocculation

Implementation Method 4

locally surplus hydroxide ions bond with metal ions and chloride ions in a solution to generate solid flocculation products

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS11661356B2Method and device for removing chloride ion in desulfurized wastewater by electrochemical coupling
Publication Date: 2023.05.30 TAIYUAN UNIVERSITY OF TECHNOLOGY
  • US11661356B2 patent drawing
  • US11661356B2 patent drawing

AI summary

A method and device for removing chloride ions in desulfurized wastewater by electrochemical coupling in which the device comprises: an electrolyte tank having a top and a bottom wherein the tank is used as a separator in a separation process and as an electrode regenerator in an electrode regeneration process; two electrodes comprising a hydrogen evolution electrocatalysis function electrode and an electrochemically switched ion exchange (ESIX) function electrode respectively, wherein the electrodes are connected with each other by a wire; two DC circuits having opposite electric field directions and used alternately in the separation process and the electrode regeneration process respectively; the bottom of the electrolyte tank is provided with a purified high-concentration chloride ion wastewater inlet and a flocculation product outlet; the top of the tank is provided with a dechlorination treatment water outlet and a hydrogen collecting port; and, in the electrode regeneration process, the electrolyte tank is connected to an electrode regeneration liquid storage tank through a pump and a pipeline.