Espresso Brew Group With Dual-Stage Heating for Precise Temperature Control

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Solution Overview

Problem

Existing espresso coffee machines with multiple heating stages face challenges in achieving precise control of coffee delivery temperature due to thermal inertia and increased complexity, making them inflexible and inefficient in terms of electrical power usage.

Innovation Solution

A brew group with a holding chamber having multiple inlets for cold and heated water, equipped with programmable valves and a heating element, allows for dynamic temperature control within a specific range during the infusion stage, optimizing coffee delivery temperature and reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a second heating stage is added to increase temperature control capability, then temperature control precision is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system is divided into two independent heating stages: a boiler for bulk water heating and a brew group with heating element for precise temperature control at the infusion chamber. This segmentation allows each stage to be optimized independently, achieving precise temperature control without proportionally increasing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The boiler pre-heats the water to near-infusion temperature before it enters the brew group. This preliminary action reduces the heating burden on the second stage, allowing simpler temperature control mechanisms to achieve precise final temperature control.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If indirect heating through a heating device is used, then temperature stability is improved, but thermal inertia increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidthermal inertia
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of moving object

Solution Approach 1:

The heating system is segmented into two stages with different thermal characteristics. The boiler provides stable bulk heating, while the brew group's heating element provides rapid, direct heating to the infusion chamber, minimizing thermal inertia while maintaining stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the heating parameter from indirect thermal conduction through thick walls to direct heating elements in contact with the infusion chamber. This parameter change reduces thermal inertia while the control system maintains temperature stability through feedback regulation.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the brew group configuration is simplified for easier installation, then ease of manufacture is improved, but adaptability to different machine configurations decreases

Engineering Contradiction:
Improveease of manufactureVSAvoidadaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The brew group is designed as a universal module that can be installed in various machine configurations. It incorporates standardized mounting interfaces and flexible conduit connections, allowing the same basic design to adapt to different machine layouts while maintaining ease of manufacture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The brew group incorporates flexible elements and adjustable components that allow it to adapt dynamically to different installation positions and machine configurations. This dynamic design maintains manufacturing simplicity while increasing versatility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables instantaneous control of coffee delivery temperature, reducing thermal inertia and power requirements, allowing for flexible operation and efficient energy use, with the ability to maintain optimal temperature variations within +/- 4-5 degrees during espresso preparation.

Implementation Method 1

a heating element, allows for dynamic temperature control within a specific temperature range during the infusion stage

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

an apparatus for supplying hot water to a brewing device by means of an heat exchanger comprised into a boiler

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2910156B1Improved supply group for infusion preparation, in particular for espresso coffee preparation and machine comprising the group
Publication Date: 2016.07.20 RANCILIO GROUP SPA
  • EP2910156B1 patent drawingFigure 1A
  • EP2910156B1 patent drawingFigure 1B
  • EP2910156B1 patent drawingFigure 1C

AI summary

This invention relates to a brew group for an infusion machine, in particular a machine for espresso coffee, comprising infusion means (43, 43b) designed for the preparation of infusions, a holding chamber (41) hydraulically connected to the said infusion means (43, 43b) and comprising at least two liquid inlets (411) allowing the delivery of liquids and heating means (46) capable of directly heating the liquids delivered to the holding chamber (41) through the inlets such as to hydraulically feed the infusion means (43, 43b) for the preparation of infusions. The invention also relates to a machine which comprises the brew group and a method for operating the machine.