Beverage Delivery Gas Control for Espresso Crema Formation

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Solution Overview

Problem

Domestic coffee machines are unable to produce barista-quality espressos due to their inability to generate high pressures, and existing machines that can produce high-pressure beverages are expensive and require complex cartridges and extensive cleaning.

Innovation Solution

A beverage preparation machine that controls the volume of gas in its delivery system to produce predetermined characteristics in the beverage, using a variable geometry valve and gas management system to achieve high pressures and optimal crema formation without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high pressure is used to produce barista-quality espresso, then crema quality and beverage characteristics are improved, but device complexity and cost increase

Engineering Contradiction:
Improvecrema qualityVSAvoidmachine complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the high-pressure generation function from a complex dedicated espresso machine and implements it within a capsule beverage preparation machine. By integrating a high-pressure pump and pressure-regulating valve into the capsule machine system, the invention enables barista-quality crema production without requiring a completely separate complex machine, thus resolving the contradiction between crema quality and device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the pressure parameter dynamically during the beverage preparation process. A pressure-regulating valve controls the pressure applied to the capsule, enabling the system to achieve high pressures (9-10 bar) needed for quality crema while maintaining control over the overall system complexity. The pressure is adjusted based on the specific beverage type and capsule characteristics

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If gas volume in delivery system is increased to improve crema, then crema volume and quality are enhanced, but pressure control becomes more difficult

Engineering Contradiction:
Improvecrema volumeVSAvoidpressure control
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent implements a feedback control system where pressure sensors monitor the pressure in the delivery system and provide information to the control unit. The control unit adjusts the pressure-regulating valve based on this feedback to maintain optimal pressure levels despite variations in gas volume, thus enabling enhanced crema production while maintaining precise pressure control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The pressure-regulating valve acts as an intermediary element between the high-pressure pump and the capsule. It mediates the pressure transmission, allowing the system to accommodate varying gas volumes in the delivery system while maintaining consistent and controlled pressure application to the capsule, thereby resolving the conflict between crema enhancement and pressure control

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If variable pressure system is implemented to optimize different beverages, then beverage versatility is improved, but device complexity increases

Engineering Contradiction:
Improvebeverage varietyVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal pressure control system that can handle multiple beverage types through a single integrated mechanism. The pressure-regulating valve and control unit are designed to accommodate different pressure requirements for various beverages (espresso, cappuccino, latte, etc.) without requiring separate dedicated systems for each beverage type, thus improving versatility while controlling overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces dynamic pressure adjustment capability where the pressure-regulating valve can modify pressure levels in real-time based on the selected beverage type and capsule characteristics. This dynamic adaptability allows a single system to optimize performance across multiple beverage varieties without requiring multiple fixed-pressure systems, resolving the contradiction between versatility and complexity

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of premium quality espressos and other beverages with varying crema characteristics, improving crema volume and bubble size control, and is backwardly compatible with existing low-pressure machines, reducing the need for complex cartridges and cleaning.

Implementation Method 1

controls the volume of gas in at least a part of a delivery system of the machine to produce predetermined characteristics in a prepared beverage

Methodology Applied
Scientific EffectGas compression: Compression

Implementation Method 2

achieve high pressures and optimal crema formation

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Implementation Method 3

improving crema volume and bubble size control

Methodology Applied
Scientific EffectCrema formation: Foam

Data Source

PatentUS9339142B2Beverage preparation machines
Publication Date: 2016.05.17 KONINK DOUWE EGBERTS BV
  • US9339142B2 patent drawing
  • US9339142B2 patent drawing
  • US9339142B2 patent drawing

AI summary

Method of preparing beverages using a beverage preparation machines and in particular a beverage preparation machine of the type which uses pre-packaged containers of beverage ingredients. The method includes controlling the volume of air resident in at least a part of a delivery system of the machine to produce predetermined characteristics in a prepared beverage.