Stovetop Espresso Water Feed Layout for Consistent Extraction

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Solution Overview

Problem

The existing stove top espresso machines, such as the ATOMIC, face challenges including complex and expensive unitary bodies, difficulty in assembly and repair, inconsistent water supply to the coffee grounds reservoir, risk of boiling water continuing to be supplied until dry, lack of regulation in water supply, and unsafe handling due to loose threads, making them unsuitable for mass production and difficult to use for producing consistent espresso quality.

Innovation Solution

A stove top device with separate and easily attachable and detachable components, including a coffee grounds reservoir, a water reservoir with a lid, and conduits that control water flow and steam distribution, featuring a steam separating chamber and ergonomic design for improved usability and manufacturing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a unitary body design is used, then structural integrity is improved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improvestructural integrityVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The device is divided into separate modular components including a removable water reservoir, coffee grounds reservoir, head assembly, and body. This segmentation allows each component to be manufactured independently using simpler processes while maintaining overall structural integrity through designed connection interfaces.

Inventive Principle:
Principle #1Segmentation

2Strength

If a unitary body design is used, then structural integrity is improved, but ease of repair worsens

Engineering Contradiction:
Improvestructural integrityVSAvoidaccessibility during repair
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The modular design with removable components (water reservoir, coffee grounds reservoir, head assembly) enables easy disassembly and access to internal parts for repair and maintenance, while the connection interfaces maintain structural integrity when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The water reservoir and coffee grounds reservoir are designed as removable components that can be easily taken out for cleaning, replacement, or repair without disassembling the entire device, significantly improving ease of maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If no water level control is implemented, then device simplicity is improved, but espresso quality consistency worsens

Engineering Contradiction:
Improvedevice simplicityVSAvoidespresso quality consistency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The inlet to the first conduit is positioned at a specific height above the base of the water reservoir, establishing a predetermined maximum water level before brewing begins. This preliminary design feature ensures consistent water quantity for brewing without requiring complex active control systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device uses passive water level control through conduit inlet positioning and steam separating chamber design, allowing the system to self-regulate water flow without external control mechanisms, maintaining both simplicity and consistency.

Inventive Principle:
Principle #25Self-service

4Productivity

If the inlet is at the base level, then water flow efficiency is improved, but water continues to supply until dry worsening safety

Engineering Contradiction:
Improvewater flow efficiencyVSAvoidsafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The inlet to the first conduit is positioned at a specific height above the base of the water reservoir, establishing a predetermined maximum water level before brewing begins. This preliminary design feature ensures consistent water quantity for brewing without requiring complex active control systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device uses passive water level control through conduit inlet positioning and steam separating chamber design, allowing the system to self-regulate water flow without external control mechanisms, maintaining both simplicity and consistency.

Inventive Principle:
Principle #25Self-service

5Strength

If a welded female fitting is used, then connection strength is improved, but ease of repair worsens

Engineering Contradiction:
Improveconnection strengthVSAvoiddisassembly difficulty
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The head assembly is designed as a separate removable component from the body, with connection interfaces that allow easy assembly and disassembly. This segmentation eliminates the need for welding while maintaining connection strength through properly designed mechanical interfaces.

Inventive Principle:
Principle #1Segmentation

6Ease of manufacture

If threaded carry point is used, then ease of manufacture is improved, but safety worsens due to loose threads

Engineering Contradiction:
Improvemanufacturing easeVSAvoidsafety
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The carry point is integrated as part of the handle assembly rather than being a separate threaded component. This integration eliminates the threading issue while maintaining ease of manufacture through integral forming processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures consistent espresso quality by controlling water supply, reducing energy consumption and manufacturing costs, and enhancing user safety and ergonomics, making it suitable for mass production and easier maintenance.

Implementation Method 1

a first conduit having a first end in fluid communication with the water reservoir at a level above the base and below the recommended filling level and a second end in fluid communication with the coffee grounds reservoir; wherein, in use, heated water is only communicated from the water reservoir to the coffee grounds reservoir until the water level in the water reservoir falls below the first end

Methodology Applied
Scientific EffectHydraulic principle (water level control): Hydraulic Press

Implementation Method 2

The first conduit is preferably in fluid communication with the second conduit, via an orifice of smaller internal diameter than the internal diameters of the first and second conduits. The device preferably includes a steam separating chamber in the first conduit.

Methodology Applied
Scientific EffectSteam separation: Cyclone Separation

Implementation Method 3

Stove top device for making espresso coffee... suitable for use with stove tops that have, including but not limited to, gas burners, electric hotplates and induction hotplates

Methodology Applied
Scientific EffectThermal heating: Heating

Data Source

PatentUS9259116B2Stove top device for making espresso coffee
Publication Date: 2016.02.16 OTTO IP
  • US9259116B2 patent drawing
  • US9259116B2 patent drawing
  • US9259116B2 patent drawing

AI summary

A stove top device (10) for making espresso coffee. The device (10) comprises a coffee grounds reservoir (22), a water reservoir (28) and a first conduit (36). The water reservoir (22) has a base and a volume defined by a recommended filling level. The first conduit (36) has a first end in fluid communication with the water reservoir (28) at a level above the base and below the recommended filling level and a second end in fluid communication with the coffee grounds reservoir (22). In use, heated water is only communicated from the water reservoir (28) to the coffee grounds reservoir (22) until the water level in the water reservoir (28) falls below the first end.