Etalon Filter Heater Layout for Precise Wavelength Tuning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The wavelength characteristics of optical filters in wavelength-tunable lasers can be adversely affected by heat generated from the amplification unit, leading to inaccurate temperature adjustments.

Innovation Solution

Incorporating a heater wiring layer away from the light passing region on the etalon filter to generate heat and adjust the temperature of the etalon filter separately and more accurately.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the amount of current to the amplification unit is increased to enhance the output of the laser, then the output power is improved, but heat generated in the amplification unit is transferred to the optical filter which affects the wavelength characteristics

Engineering Contradiction:
Improvelaser output powerVSAvoidheat transfer to optical filter
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The device is divided into separate thermal control zones: the amplification unit and the optical filter are thermally isolated from each other. The optical filter has its own dedicated heater wiring layer that operates independently from the amplification unit's current, allowing separate temperature control of each component to prevent heat transfer interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A thermal isolation structure is introduced between the amplification unit and the optical filter to act as a heat barrier. This intermediary prevents heat generated in the amplification unit from transferring to the optical filter, while still allowing the optical filter to be heated independently by its own heater wiring layer when wavelength adjustment is needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the temperature of the optical filter is adjusted using conventional heating methods, then wavelength tuning is achieved, but the temperature control accuracy is insufficient

Engineering Contradiction:
Improvewavelength control accuracyVSAvoidtemperature control accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The heater wiring layer is designed with local quality variations - different regions of the heater have different resistance values or heating powers tailored to the specific thermal requirements of different areas of the optical filter. This allows precise localized temperature control to achieve accurate wavelength tuning without overheating other regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

A feedback control system is implemented where the temperature of the optical filter is monitored and the heater wiring layer's power consumption is adjusted accordingly. This closed-loop control enables precise temperature maintenance at the target value, improving wavelength control accuracy by compensating for thermal fluctuations and heat transfer variations.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for precise control of the etalon filter's temperature and wavelength, enhancing control accuracy and responsiveness while minimizing thermal interference from the amplification unit.

Implementation Method 1

a heater wiring layer provided at a location away from a light passing region on a surface of the etalon filter and configured to generate heat from electric current flow

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250372951A1Optical device and wavelength-tunable laser
Publication Date: 2025.12.04 FURUKAWA ELECTRIC CO LTD
  • US20250372951A1 patent drawing
  • US20250372951A1 patent drawing
  • US20250372951A1 patent drawing

AI summary

An optical device includes: a base; a plurality of optical components fixed to the base, the plurality of optical components including an etalon filter; and a heater wiring layer provided at a location away from a light passing region on a surface of the etalon filter and configured to generate heat from electric current flow.