Etch-Stop Layers for Uniform 3D NAND Pillar Contacts

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Achieving uniform contact between vertically-extending channel material pillars and horizontal wiring in three-dimensional integrated memory assemblies is challenging, affecting the performance of memory arrays like 3D NAND memory devices.

Innovation Solution

Incorporating etch-stop materials such as magnesium, scandium, and yttrium elements along the bottom regions of channel material pillars, which facilitates the formation of uniform openings and ensures consistent contact with conductive structures, allowing for the fabrication of memory arrays with improved electrical connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional fabrication methods are used to form openings to channel material pillars, then the fabrication process is simple, but the contact uniformity between channel material pillars and horizontal wiring deteriorates

Engineering Contradiction:
Improvecontact uniformityVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by forming an etch-stop material layer before creating the openings. This etch-stop layer serves as a reference plane that ensures uniform opening depths across different locations, thereby achieving uniform contact between channel material pillars and horizontal wiring. The etch-stop material is deposited in advance to establish a consistent starting point for subsequent etching operations.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If openings are formed without etch-stop material, then the fabrication process is faster, but the depth consistency of openings deteriorates

Engineering Contradiction:
Improveopening depth consistencyVSAvoidfabrication speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The etch-stop material layer serves a self-service function by automatically providing a uniform depth reference for all openings. During the etching process, the etch-stop material self-regulates the opening depth, ensuring that all openings reach the channel material pillars at consistent depths without requiring complex external control mechanisms for each individual opening.

Inventive Principle:
Principle #25Self-service

3Reliability

If etch-stop material is used along bottom regions of channel material pillars, then contact reliability improves, but material usage and process steps increase

Engineering Contradiction:
Improveelectrical contact reliabilityVSAvoidprocess steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The etch-stop material acts as an intermediary layer between the horizontal wiring and the channel material pillars. It provides a stable reference plane that mediates the formation of openings, ensuring that the openings penetrate to the correct depth and that the channel material pillars make uniform contact with the horizontal wiring, thereby improving electrical contact reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10916564B2Assemblies having vertically-extending structures, and methods of forming assemblies having vertically-extending channel material pillars
Publication Date: 2021.02.09 MICRON TECHNOLOGY INC
  • US10916564B2 patent drawing
  • US10916564B2 patent drawing
  • US10916564B2 patent drawing

AI summary

Some embodiments include an assembly which has channel material pillars, and which has memory cells along the channel material pillars. A conductive structure is under the channel material pillars. The conductive structure has doped semiconductor material in direct contact with bottom regions of the channel material pillars. One or more of magnesium, scandium, yttrium and lanthanide elements is along the bottom regions of the channel material pillars. Some embodiments include methods of forming assemblies. A structure is formed, and a mass is formed against an upper surface of the structure. Plugs are formed within openings in the mass. The plugs comprise a second material over a first material. The first material includes one or more of magnesium, scandium, yttrium and lanthanide elements. Openings are formed to terminate on the first material, and are then extended through the first material. Channel material pillars are formed within the openings.