Electrolyte Membrane Polymer Without Ether Bonds for Alkaline Durability

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Solution Overview

Problem

Proton-conducting materials degrade in alkaline environments due to ether bond cleavage, and existing anion-conductive polymers require complex synthesis, while many electrolyte membrane polymers have low molecular weights, resulting in inferior membrane formability and mechanical strength.

Innovation Solution

A polymer with a specific repeating unit structure, featuring aromatic rings and organic groups with a twisted structure, providing mechanical strength, flexibility, and gas permeability, and a simplified production method using compounds with C—H activation reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a proton-conducting material with ether bonds is used to achieve high swelling resistance and proton conductivity, then ion conductivity is improved, but chemical durability deteriorates due to ether bond cleavage in alkaline environments

Engineering Contradiction:
Improveion conductivityVSAvoidchemical durability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention removes the ether bond from the polymer main chain, which is the source of chemical instability in alkaline environments. By extracting this vulnerable component while maintaining the overall polymer structure and ion-conducting functionality, the material achieves both high ion conductivity and improved chemical durability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the chemical composition parameter of the polymer main chain by replacing ether bonds with direct aromatic ring linkages or alternative stable bonds. This parameter change fundamentally alters the chemical stability of the material while preserving its ion-conducting properties through appropriate functional group selection.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If an anion-conductive polymer with excellent chemical durability is used, then chemical durability is improved, but manufacturing complexity increases due to multiple synthesis steps

Engineering Contradiction:
Improvechemical durabilityVSAvoidsynthesis complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The invention combines multiple functional requirements into a single polymer structure that can be synthesized through fewer steps. By integrating ion-conducting groups, mechanical strength provisions, and chemical stability into one unified polymer architecture, the manufacturing process is simplified while maintaining excellent chemical durability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The polymer structure is designed to perform multiple functions simultaneously: providing chemical durability through stable aromatic linkages, enabling ion conduction through appropriate functional groups, and ensuring mechanical strength through the overall molecular architecture. This multi-functionality reduces the need for separate synthesis steps for each property.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If polymers with small molecular weights are used to achieve certain functional properties, then specific functional performance is improved, but mechanical strength and membrane formability deteriorate

Engineering Contradiction:
Improvefunctional performanceVSAvoidmechanical strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The invention creates a composite polymer structure that combines lightweight functional units with a robust molecular architecture. The polymer incorporates ion-conducting functional groups within a high molecular weight backbone that provides mechanical strength, achieving both functional performance and structural integrity through composite material design.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention transitions from low molecular weight linear structures to high molecular weight polymers with three-dimensional network characteristics or entangled architectures. This dimensional change in molecular weight and structural complexity simultaneously improves mechanical strength and membrane formability while maintaining functional properties through appropriate functional group distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240002584A1Polymer and method for producing same, separation membrane, electrolyte membrane, fuel cell, water electrolysis, and electrolysis technique
Publication Date: 2024.01.04 NIPPON KAYAKU CO LTD
  • US20240002584A1 patent drawing
  • US20240002584A1 patent drawing
  • US20240002584A1 patent drawing

AI summary

To provide: a polymer having excellent mechanical strength and tensile strength; a simple method for producing the polymer; a separation membrane and an electrolyte membrane produced by using the polymer and having excellent chemical durability and mechanical strength; a fuel cell, water electrolysis, and an electrolysis technique in which the electrolyte membrane is used. The polymer has a repeating unit represented by the following Formula (1) and a repeating unit represented by the following Formula (2).In Formulas (1) and (2), Ar1 is a group containing an aromatic ring. Ar2 is each independently a group having a structure represented by the above Formula (3) at both ends. L1 is an organic group in which an angle formed between two bonding hands that L1 is 45 to 90 degrees.