Ethernet Process Display for Address-Free Subscriber Detection

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Solution Overview

Problem

The existing addressing and data collection methods in process automation networks, such as those using Profibus, are cumbersome and limited, particularly when it comes to displaying data from subscriber devices in Ethernet networks.

Innovation Solution

A display device for a two-wire Ethernet process automation network that can detect and display data from subscriber devices without prior addressing, utilizing a specified physical layer and higher network protocols like APL, and can be integrated into a field switch or operate standalone, enabling visualization of data and messages from both local and remote devices, including those in hazardous areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional addressing methods (DIP switch or software configuration) are used to identify subscriber devices, then individual device addressing is achieved, but the system complexity and configuration effort increase significantly

Engineering Contradiction:
ImproveDevice addressing and configurationVSAvoidAddressing system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The display device automatically detects and identifies subscriber devices without requiring manual configuration. The system performs self-service by autonomously discovering devices on the network, eliminating the need for operators to manually set addresses via DIP switches or software, thus resolving the contradiction between ease of operation and system complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary device detection and identification automatically before data visualization is required. By pre-configuring the network through automatic device discovery rather than manual addressing, the system eliminates subsequent configuration efforts and reduces overall system complexity while maintaining ease of operation

Inventive Principle:
Principle #10Preliminary action

2Productivity

If manual device addressing and data collection methods are used, then data can be displayed from subscriber devices, but the data collection process becomes cumbersome and time-consuming

Engineering Contradiction:
ImproveData collection efficiencyVSAvoidTime for device addressing and data collection
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The display device automatically collects data from subscriber devices through self-service mechanisms. The system autonomously identifies devices, establishes communication, and retrieves data without requiring manual intervention for each device, thereby significantly improving data collection productivity while reducing the time invested in the process

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical addressing methods (DIP switches, physical configuration) with automated electronic detection and data collection systems. This substitution eliminates the time-consuming manual processes while maintaining comprehensive data collection capabilities, resolving the contradiction between productivity and time loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If the display device is made standalone and directly connected to the network, then installation flexibility and ease of operation improve, but device complexity and network integration challenges increase

Engineering Contradiction:
ImproveInstallation flexibilityVSAvoidNetwork integration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The standalone display device performs self-service by automatically detecting its network environment and configuring itself upon connection. This autonomous behavior simplifies installation and enhances flexibility while preventing network integration complexity from increasing, as the device adapts to the network automatically without requiring complex integration procedures

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12132612B2Display device in process automation
Publication Date: 2024.10.29 VEGA GRIESHABER GMBH & CO
  • US12132612B2 patent drawing

AI summary

A display device for displaying data in a process automation Ethernet network having a specified physical layer and one or more different higher layer network protocols, the display device being arranged to detect one or more subscriber devices of the network and to display measured values of the one or more subscriber devices.