Ethernet Link Electrical Isolation for Aircraft Docking

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Solution Overview

Problem

Existing serial links, such as USB, in computer systems lack electrical isolation, leading to risks from electrostatic discharge, particularly in aircraft where composite materials reduce the effectiveness of Faraday cages, and also restrict communication distance and feedback, necessitating bulky components and separate power and communication functions.

Innovation Solution

A connection device using an Ethernet link with electrical isolation via a power supply module and isolating transformers to transmit both data and power, allowing for reliable and robust communication over long distances while ensuring electrical isolation between equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical isolation components (spark gap, lightning diode, varistor) are used to protect against electrostatic discharge, then protection capability is improved, but device size increases and signal attenuation problems occur

Engineering Contradiction:
Improveprotection against electrostatic dischargeVSAvoiddevice size and stray capacitance
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an Ethernet link as an intermediary medium between the master computer unit and peripheral device. This Ethernet link provides inherent electrical isolation through its differential signaling and physical layer design, eliminating the need for bulky non-linear protection components while maintaining protection against electrostatic discharge. The Ethernet interface acts as a mediator that transfers data and power without direct electrical connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/electrical protection components (spark gaps, varistors, lightning diodes) with an Ethernet-based electrical isolation system. By substituting the traditional direct electrical connection with Ethernet's differential signaling and isolation architecture, the system achieves protection without the physical bulk and signal degradation issues of conventional protection devices.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Weight of moving object

If composite materials are used for aircraft fuselage, then weight is reduced, but electromagnetic shielding capability deteriorates

Engineering Contradiction:
Improveaircraft fuselage weightVSAvoidelectromagnetic shielding effectiveness
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The Ethernet link serves as an intermediary that provides electrical isolation between equipment, making the system independent of the aircraft fuselage's electromagnetic shielding properties. By using differential signaling and inherent isolation in the Ethernet interface, the system compensates for the reduced Faraday cage effect of composite materials without adding weight.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If hardware ground is used as reference for electromagnetic compatibility, then electromagnetic compatibility is improved, but coupling capacitance is limited in composite material environments

Engineering Contradiction:
Improveelectromagnetic compatibilityVSAvoidcoupling capacitance
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces the hardware ground reference system with an Ethernet-based differential signaling system. This substitution eliminates dependence on hardware ground and coupling capacitance by using balanced differential pairs that are inherently immune to ground potential differences and electromagnetic interference, providing electromagnetic compatibility without requiring large coupling capacitance values.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If serial links (USB, PS2, ARINC 429, CAN bus) are used for connection, then ease of operation is maintained, but communication distance is restricted

Engineering Contradiction:
Improveconnection easeVSAvoidcommunication distance
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent applies Ethernet technology, originally designed for networking, to the peripheral connection domain. Ethernet's multi-functionality and long-distance capabilities are leveraged to provide both data communication and power transmission (through PoE or isolated power modules) over extended distances, while maintaining ease of operation through standard Ethernet interfaces and cables.

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Reliability

If power supply and communication functions are kept separate, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidnumber of separate functions
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges power supply and communication functions into a single Ethernet-based interface. By using the Ethernet link to carry both data signals and power (through isolated power modules or Power over Ethernet), the system achieves functional integration without compromising reliability, as the Ethernet protocol and physical layer provide inherent isolation and error handling capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Ethernet link provides reliable data transmission and power supply over long distances with electrical isolation, reducing the need for bulky components and separate power and communication functions, enhancing electromagnetic compatibility and simplifying maintenance.

Implementation Method 1

each of which is provided with an external connection port of a first type for connecting to the corresponding piece of equipment, and which are connected to each other via electrical isolation using a link of a second type

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10554423B2Device for connecting two apparatuses via an ethernet link, and docking station for one of said apparatuses
Publication Date: 2020.02.04 SAFRAN ELECTRONICS & DEFENSE (FR)
  • US10554423B2 patent drawing
  • US10554423B2 patent drawing

AI summary

A connection device for connecting a piece of master electronic equipment to a piece of peripheral electronic equipment, each being provided with a respective external connection port of a first type, the device comprising a master connection unit and a peripheral connection unit, each of which is provided with an external connection port of the first type for connecting to the corresponding piece of equipment, and which are connected to each other via electrical isolation using a link of a second type, namely of the Ethernet type, having a transmit line and a receive line, each unit including a first type/Ethernet interface connected to said lines and a power supply module mounted in common mode between the transmit and receive lines in order to transmit or receive AC over the link. A docking station for peripheral equipment including such a device.