Industrial Ethernet Write Datagram Segmentation for Slave Processing

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Solution Overview

Problem

Industrial Ethernet systems in production and process automation face challenges in achieving high data transmission rates without increasing hardware costs and power dissipation, as existing protocols require high-performance processors to process data quickly enough for real-time communication.

Innovation Solution

The method involves splitting the write datagram into a control data field and a payload field, with an additional control data field inserted between them, allowing the slave participant more time to process and provide input data, enabling the use of slower processors and reducing hardware costs while maintaining high data transmission rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the data transmission rate is increased to 1 Gbit/s or 10 Gbit/s, then the data transmission speed is improved, but the processing time for write datagrams is reduced, requiring high-performance processors that increase hardware costs and power dissipation

Engineering Contradiction:
Improvedata transmission rateVSAvoidprocessing time for write datagrams
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The write datagram is divided into two separate parts: a control data field containing control information and an address field, and a payload field containing the actual data to be written. This segmentation allows the slave participant to process the control information and prepare the payload independently, extending the effective processing time without reducing the overall transmission speed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control data field is transmitted and processed before the payload field. By evaluating the control information and address field in advance, the slave participant can prepare the payload data before the transmission completes, effectively extending the processing window while maintaining high transmission rates.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If high-performance processors are used to process write datagrams quickly, then the processing speed is improved, but the hardware costs and power dissipation increase

Engineering Contradiction:
Improveprocessing speedVSAvoidpower dissipation
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

By segmenting the datagram into control and payload fields, the system allows slower processors to handle the control information processing while the payload transmission occurs at high speed. This eliminates the need for expensive high-performance processors in all slave participants, reducing both hardware costs and power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the temporal parameters of data processing by introducing a bit interval between control data field and payload field. This time extension allows standard-speed processors to complete their tasks within the extended window, eliminating the need for high-performance processors that would consume excessive power.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the processing speed of slave participants is increased to meet high data transmission rates, then the data transmission performance is improved, but the hardware costs increase

Engineering Contradiction:
Improvedata transmission performanceVSAvoidhardware costs
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The segmentation of write datagrams into control and payload fields creates a processing timeline that accommodates standard-speed processors. The control field is processed first, then the payload is transmitted, allowing cost-effective hardware to achieve high transmission performance through intelligent protocol design rather than expensive hardware.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control data field acts as an intermediary that separates the control signaling from the actual data payload. This intermediary structure allows the system to achieve high transmission rates without requiring all slave participants to have high-performance processors, as the control information can be processed at a lower speed level.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10848419B2Data transmission method, communication network and master participant
Publication Date: 2020.11.24 BECKHOFF AUTOMATION GMBH
  • US10848419B2 patent drawing
  • US10848419B2 patent drawing

AI summary

Data transmission in a communication network is performed via a transmission path with which a master participant and at least one slave participant communicate. The master participant outputs messages on the data transmission path with which the slave participants exchange data on the fly. The messages output by the master participant contain datagrams which comprise a control data field and a payload field, where the control data field has a command field and an address field. In the case that at least one message has at least one datagram which is a write datagram in which the command field defines the data transmission procedure to be performed by a slave participant with the payload field as a write procedure, at least the control data field of a further datagram is arranged between the control data field of the write datagram and the payload field of the write datagram.