Ethylene-Based Disposable Gloves with Surface Modification Agents

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Solution Overview

Problem

Conventional disposable gloves made from low density polyethylene and high density polyethylene may not be comfortable and tend to tear easily, while alternative materials like latex and vinyl have drawbacks such as allergic reactions and environmental impact concerns, and existing ethylene-based gloves lack improved donning and gripping abilities.

Innovation Solution

The development of disposable gloves constructed from multiple ethylene-based polymer layers, including metallocene-linear low density polyethylene, ethylene-vinyl acetate copolymer, and linear low density polyethylene, with surface modification agents incorporated to enhance donning and gripping properties, and optionally colored for size or handedness indication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If disposable gloves are made from low density polyethylene and high density polyethylene, then material cost is reduced and chemical resistance is improved, but comfort deteriorates and tear resistance worsens

Engineering Contradiction:
Improvematerial costVSAvoidcomfort
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent applies composite materials by combining multiple ethylene-based polymers (metallocene-linear low density polyethylene, ethylene-vinyl acetate copolymer, and linear low density polyethylene) in specific layers to create a glove material that achieves both cost-effectiveness and improved comfort characteristics

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating different layers with specific polymer compositions tailored for different functions: inner layers optimized for comfort and donning, outer layers for durability and chemical resistance, allowing each region of the glove to have optimized properties

Inventive Principle:
Principle #3Local quality

2Strength

If disposable gloves are made from metallocene-linear low density polyethylene and ethylene-vinyl acetate copolymer, then comfort and tear resistance are improved, but donning ability and gripping ability deteriorate

Engineering Contradiction:
Improvetear resistanceVSAvoiddonning ability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent applies local quality by incorporating surface modification agents specifically in the inner layers that contact the hand, while maintaining different polymer compositions in outer layers for tear resistance, allowing localized optimization of donning ability without compromising overall strength

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses parameter changes by modifying surface properties through surface modification agents and adjusting polymer composition ratios to achieve optimal balance between tear resistance and donning ability

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional polyethylene gloves are manufactured, then material cost is reduced, but environmental impact worsens and barrier capability deteriorates

Engineering Contradiction:
Improvematerial costVSAvoidenvironmental impact
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies composite materials using ethylene-based polymers that provide improved barrier properties against contaminants while maintaining cost-effectiveness and reducing environmental impact compared to traditional latex and vinyl materials

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9635892B2Disposable gloves and glove material compositions
Publication Date: 2017.05.02 INTEPLAST GROUP CORPORATION
  • US9635892B2 patent drawing
  • US9635892B2 patent drawing
  • US9635892B2 patent drawing

AI summary

The present invention generally relates to disposable gloves, ethylene-based thermoplastic materials for use in preparing disposable gloves, and methods for preparing ethylene-based thermoplastic materials for use in preparing disposable gloves. In particular, the present invention relates to non-medical and non-surgical disposable gloves suitable for use in food-service and industrial applications.