In-Scanner EUV Reticle Backside Cleaning System

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Solution Overview

Problem

The challenge in EUV photolithography is the contamination of reticles by debris particles, which disrupts the photolithography process and requires costly and time-consuming reticle removal for cleaning, leading to inefficiencies and increased risk of damage.

Innovation Solution

A reticle cleaning system is integrated within the scanner environment, allowing for immediate inspection and cleaning of debris particles on the reticle's backside without removing it from the scanner, utilizing a cleaning member and optical measurement system to precisely remove contaminants while maintaining the reticle in a vacuum condition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reticle is removed from scanner for cleaning, then cleaning can be performed, but time is lost and risk of damage increases

Engineering Contradiction:
Improvereticle cleaning effectivenessVSAvoidreticle availability time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The cleaning system is prepared in advance within the scanner environment, allowing immediate cleaning action when debris is detected, eliminating the need to remove the reticle from the scanner and thus preventing time loss and damage risk

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A cleaning member acts as an intermediary substance that contacts and removes debris from the reticle surface through direct interaction, enabling effective cleaning without removing the reticle from its protected environment in the scanner

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If reticle is removed from scanner for cleaning, then cleaning can be performed, but risk of damage increases

Engineering Contradiction:
Improvereticle cleaning effectivenessVSAvoidrisk of reticle damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The cleaning member serves as a controlled intermediary that safely removes debris without exposing the reticle to external damage risks, as the cleaning process occurs within the protected scanner environment rather than requiring reticle removal

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The scanner maintains a controlled clean environment that protects the reticle from contamination and damage during handling, and the cleaning system operates within this protected atmosphere, eliminating the risks associated with removing the reticle

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Productivity

If cleaning system is integrated within scanner, then reticle availability is improved, but device complexity increases

Engineering Contradiction:
Improvereticle availability speedVSAvoidscanner system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cleaning system is designed to work within the existing scanner infrastructure, utilizing available components and environments to provide cleaning functionality without requiring a completely separate system, thus limiting the increase in overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cleaning system is activated automatically when debris is detected on the reticle, performing self-service cleaning without requiring manual intervention or complex external control systems, thereby reducing operational complexity while maintaining high productivity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20220299882A1System and method for cleaning an EUV mask within a scanner
Publication Date: 2022.09.22 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20220299882A1 patent drawing
  • US20220299882A1 patent drawing
  • US20220299882A1 patent drawing

AI summary

An extreme ultraviolet (EUV) photolithography system includes a scanner. Photolithography system performs EUV photolithography processes with a reticle in the scanner. The scanner includes a reticle storage chamber, a reticle backside inspection chamber, and a reticle cleaning chamber. The reticle cleaning chamber cleans debris from the backside of the reticle within the scanner.