EUV Controller Pulse Intensity Modulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current laser produced plasma (LPP) EUV systems experience oscillations in EUV energy generation due to unstable plasma conditions, which are not effectively addressed by fixed pulse width settings, leading to inefficiencies in EUV output power.

Innovation Solution

Implementing an EUV energy detector and controller system that measures EUV energy generated by a first laser pulse, compares it to an expected amount, and adjusts the intensity of subsequent laser pulses using a gain factor to stabilize the plasma, while maintaining constant pulse width.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed pulse width is used for the main laser pulse, then the system structure is simple and easy to operate, but oscillation in EUV energy generation occurs due to unstable plasma conditions

Engineering Contradiction:
Improvefixed pulse width settingVSAvoidplasma stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts the intensity of the main laser pulse based on real-time plasma stability feedback. The controller modifies the main pulse intensity relative to the pre-pulse intensity according to plasma conditions, transitioning from a static fixed pulse width approach to a dynamic intensity modulation approach that adapts to changing plasma states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback control mechanism where the controller monitors plasma stability and adjusts the main pulse intensity accordingly. The controller receives information about plasma conditions and modifies the main pulse intensity to maintain optimal plasma stability, creating a closed-loop control system that continuously adapts to maintain reliable EUV energy generation.

Inventive Principle:
Principle #23Feedback

2Power

If the intensity of the main laser pulse is increased to improve EUV output power, then EUV energy generation increases, but plasma instability and oscillation worsen

Engineering Contradiction:
ImproveEUV output powerVSAvoidplasma stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system employs dynamic intensity modulation where the main pulse intensity is continuously adjusted based on real-time plasma stability feedback. This allows the system to optimize EUV output power by increasing intensity when plasma conditions are favorable while reducing intensity when instability is detected, achieving high power output with maintained plasma stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the intensity parameter of the main laser pulse dynamically based on plasma conditions. By modulating the main pulse intensity relative to the pre-pulse intensity according to real-time plasma stability measurements, the system optimizes EUV energy generation while preventing plasma instability and oscillation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If pulse width variation or timing modulation is used to reduce oscillation, then plasma stability improves, but device complexity increases

Engineering Contradiction:
Improveplasma stabilityVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system changes the intensity parameter of the laser pulses to control plasma stability. By modulating the main pulse intensity based on plasma feedback, the system achieves effective oscillation reduction through a straightforward intensity control mechanism rather than complex pulse width or timing modulation systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes the plasma, leading to more consistent and efficient EUV energy generation by counteracting forces within the plasma chamber, thereby improving the realization of expected EUV energy output.

Implementation Method 1

converting a material into a plasma state that has one or more elements, e.g., xenon, lithium, tin, indium, antimony, tellurium, aluminum, etc., with one or more emission line(s) in the EUV range. In one such method, often termed laser produced plasma ('LPP'), the required plasma can be produced by irradiating a target material, such as a droplet, stream or cluster of material having the desired line-emitting element, with a laser beam at an irradiation site.

Methodology Applied
Scientific EffectLaser produced plasma: Laser Ablation

Implementation Method 2

measuring, by an extreme ultraviolet (EUV) energy detector, an amount of EUV energy generated in a plasma chamber of a laser produced plasma (LPP) EUV system

Methodology Applied
Scientific EffectEUV detection: Photoelectric Effect

Data Source

PatentUS9980359B2Systems and methods for controlling EUV energy generation using pulse intensity
Publication Date: 2018.05.22 ASML NETHERLANDS BV
  • US9980359B2 patent drawing
  • US9980359B2 patent drawing
  • US9980359B2 patent drawing

AI summary

In a laser produced plasma (LPP) extreme ultraviolet (EUV) system, a plasma created from droplets irradiated by a laser pulse can become destabilized. The instability of the plasma can reduce the amount of EUV energy generated over time. While other systems seek to stabilize the plasma by varying a pulse width of the laser pulses, the systems and methods described herein stabilize the plasma by varying an intensity of the laser pulses. The intensity of the laser pulses is varied based on a comparison of the amount of EUV energy generated from current pulse to an expected amount of EUV energy. The intensity of the laser pulses can be varied on a pulse-by-pulse basis by an EUV controller that instructs a pulse actuator.