EUV Discharge Volume Shaping via Multi-Beam Plasma Expansion

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Solution Overview

Problem

Existing EUV radiation generating devices face issues with spatial fluctuations in the discharge region and geometrical mismatch between the light emission volume and optical systems, leading to inefficient use and limited output power.

Innovation Solution

The method involves applying pulsed energy beams at multiple lateral locations on a moving surface between electrodes, expanding the discharge volume and shaping it to match the optical system's acceptance area, allowing for more effective radiation use and increased output power by distributing energy beam pulses appropriately.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single pulsed energy beam is applied to generate plasma, then the device structure is simple, but the discharge volume is small and exhibits spatial fluctuations

Engineering Contradiction:
Improvedevice structureVSAvoidspatial fluctuations of discharge region
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention divides the single energy beam application into multiple energy beams applied at different lateral locations. Each energy beam creates a separate plasma generation point, and the combination of multiple plasma regions forms a larger, more stable discharge volume that reduces spatial fluctuations.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the discharge volume is small, then the device is compact, but the geometrical form does not match the optical system's circular apertures

Engineering Contradiction:
Improvedischarge volumeVSAvoidgeometrical form adaptation to optical system
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The invention extends the discharge volume from a single-point (0D) or line (1D) configuration to a two-dimensional area by applying energy beams at multiple lateral locations. This creates a discharge region that can be shaped to match the circular aperture geometry of the optical system, improving adaptability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If multiple energy beams are applied at different lateral locations, then the output power increases and radiation usage efficiency improves, but the device complexity increases

Engineering Contradiction:
Improveoutput powerVSAvoiddevice structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The invention combines multiple energy beams and their corresponding plasma generation regions into a unified discharge volume. This merging approach allows the system to achieve higher output power through increased plasma volume while managing device complexity by integrating the multiple beams into a coordinated system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces relative spatial fluctuations, adapts the light emission volume to optimize radiation usage, and doubles the output power by applying multiple pulses simultaneously while maintaining the required distance, ensuring effective radiation utilization and stability.

Implementation Method 1

a liquid material, in particular a metal melt, which is applied to a surface moving in the discharge space and is at least partially evaporated by one or several pulsed energy beams

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

The resulting current heats the metal vapor such that the desired ionization stages are excited and radiation of the desired wavelength is emitted from a pinch plasma

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS8519368B2Method and device for generating EUV radiation or soft X-rays
Publication Date: 2013.08.27 USHIO INC
  • US8519368B2 patent drawing
  • US8519368B2 patent drawing
  • US8519368B2 patent drawing

AI summary

The present invention relates to a method and device for generating optical radiation, in particular EUV radiation or soft x-rays, by means of an electrically operated discharge. A plasma (15) is ignited in a gaseous medium between at least two electrodes (1, 2), wherein said gaseous medium is produced at least partly from a liquid material (6) which is applied to a surface moving in the discharge space and is at least partially evaporated by one or several pulsed energy beams. In the proposed method and device the pulses (9) of said pulsed energy beams are directed to at least two different lateral locations with respect to a moving direction of said surface. With this measure, the radiation emission volume is expanded, less sensitive to spatial fluctuations and can be adapted better to the requirements of optical systems of any applications. Furthermore, the optical output power can be increased by this measure.