EUV Gas Discharge Source with Narrow Intermediate Space

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Solution Overview

Problem

Existing gas discharge sources have a restricted solid angle of radiation emission due to the shadow effect caused by the electrode arrangement, limiting the spread of generated radiation to less than 2π sr, which is desirable for various applications.

Innovation Solution

The gas discharge source features a design with an intermediate space between electrode bodies, reduced to less than 5 mm outside the discharge area, which can be a free gap or filled with insulating material, allowing operation on the left-hand branch of the Paschen curve, preventing flashover and enabling radiation emission in a 2π sr or larger solid angle by reducing shadow effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrode disks are arranged in a vacuum system with narrow interspace to enable high voltage operation, then gas discharge can be triggered effectively, but the solid angle of radiation emission is restricted due to shadow effects from the electrode arrangement

Engineering Contradiction:
Improvegas discharge triggeringVSAvoidsolid angle of radiation emission
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The electrode system is segmented into a rotating cathode disk and a stationary anode, with the cathode rotating to continuously expose fresh target material. This segmentation allows the discharge to occur at specific locations while radiation can emit in multiple directions, resolving the contradiction between reliable discharge triggering and broad radiation emission angle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cathode is made rotatable to dynamically bring fresh target material into the discharge zone continuously. This dynamic operation ensures consistent discharge reliability while the rotating motion allows radiation to be emitted in various directions, increasing the effective solid angle without compromising the discharge triggering reliability.

Inventive Principle:
Principle #15Dynamics

2Duration of action of stationary object

If electrode disks rotate through liquid metal reservoirs to provide continuous target material supply, then wear of base material is reduced, but the structure becomes more complex requiring precise alignment and control

Engineering Contradiction:
Improveelectrode durabilityVSAvoidelectrode structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The rotating cathode disk automatically supplies fresh target material to the discharge zone through its rotation through the liquid metal reservoir. This self-service mechanism continuously regenerates the electrode surface without requiring external intervention, extending electrode durability while the simple rotational motion avoids complex structural requirements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously discards the evaporated target material from the discharge zone and recovers it through the liquid metal reservoir, which replenishes the cathode surface. This cycle extends the operational life of the electrode base material while maintaining a relatively simple rotational structure rather than complex multi-component systems.

Inventive Principle:
Principle #34Discarding and recovering

3Power

If laser beam is focused onto radial outer surface of rotating electrode disk to evaporate target material, then plasma generation is efficient, but the electrode surface is subjected to high thermal load requiring effective cooling

Engineering Contradiction:
Improveplasma generation efficiencyVSAvoidelectrode surface temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The continuous rotation of the cathode disk through the liquid metal reservoir provides continuous cooling action on the electrode surface. This continuous motion ensures that heat is constantly dissipated from the laser-irradiated areas, allowing high-power laser operation for efficient plasma generation while preventing thermal accumulation that would require complex cooling systems.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the solid angle of radiation emission, reducing shadow effects and allowing efficient generation and distribution of EUV or soft X-radiation without the need for intricate electrode arrangements, maintaining low wear and efficient energy dissipation.

Implementation Method 1

a laser for emitting a laser beam that is focussed, within a discharge area, onto the radial outer surface of the electrode disk to evaporate target material from the liquid film

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a laser for emitting a laser beam that is focussed, within a discharge area, onto the radial outer surface of the electrode disk to evaporate target material from the liquid film

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 3

a plasma is generated in an electrode system by means of a pulsed current, which plasma, in the case of a suitable choice of a target material in the discharge area, can be a source of EUV radiation or of soft X-radiation

Methodology Applied
Scientific EffectGas discharge: Electric Arc

Implementation Method 4

a plasma is generated in an electrode system by means of a pulsed current

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 5

as a result of the rotation of the electrode disks through the metal melt, there is a close thermal contact, enabling the disks heated by the gas discharge to efficiently dissipate energy to the melt

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 6

As the electric resistance between the electrode disks and the metal melt is very low, very high currents can be transmitted via the melt to the electrode disks

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8227779B2Gas discharge source for generating EUV-radiation
Publication Date: 2012.07.24 USHIO INC
  • US8227779B2 patent drawing
  • US8227779B2 patent drawing
  • US8227779B2 patent drawing

AI summary

The present invention relates to a gas discharge source, for generating EUV radiation and/or soft X-radiation, comprising at least two electrode bodies (110,120), of which a first electrode body (110) comprises a rotatably mounted electrode disk (100). The source further comprises a rotary drive (130) for the electrode disk, a device for applying a liquid film of a target material (140) onto a radial outer surface of the electrode disk (100), and a laser that is focussed, within a discharge area (240), onto the radial outer surface of the electrode disk (100) to evaporate target material. The source is characterized by an intermediate space (160) is formed between the electrode bodies, which intermediate space has a reduced width of <5 mm outside the discharge area (240), which is smaller than the intermediate space in the discharge area. The source enables the generated radiation to be emitted in a simple manner through a larger solid angle, without being shadowed by the electrodes.