Reflective Diffraction Grating for EUV Beam Separation and Cooling

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Solution Overview

Problem

Existing EUV excitation light sources face challenges in efficiently separating and superimposing laser pulses due to the use of transmissive optical elements, which limit cooling efficiency, increase fabrication costs, and are prone to damage at high laser powers.

Innovation Solution

Employing a reflective diffraction grating to separate and superimpose laser pulses, allowing for effective cooling and reduced fabrication costs, while maintaining high laser power capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If transmissive optical elements are used to separate and superimpose laser pulses, then the device can be compact, but cooling efficiency is limited and the elements are prone to damage at high laser powers

Engineering Contradiction:
Improveoptical system structureVSAvoidoptical element durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces transmissive optical elements with a reflective optical system comprising a reflective diffraction grating and reflective mirrors. This substitution eliminates the need for transmissive elements that are prone to damage, while the reflective components can be effectively cooled from the rear side, thereby improving reliability and damage resistance at high laser powers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If transmissive optical elements are used for beam separation, then the system can be integrated, but fabrication costs increase and cooling efficiency is reduced

Engineering Contradiction:
Improveoptical system integrationVSAvoidfabrication cost and cooling efficiency
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent substitutes transmissive optical elements with a reflective diffraction grating system. The reflective grating can be manufactured on standard substrates and cooled from the rear side, significantly reducing fabrication costs compared to transmissive elements that require expensive specialized materials and cooling arrangements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of using transmissive elements where light passes through the optical component, the patent inverts the approach by using reflective elements where light bounces off the surface. This allows cooling to be applied from the rear side of the components, dramatically improving cooling efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

3Device complexity

If the same focusing optical unit is used for both laser pulses, then the system is simplified, but the pulses must superimpose at or near the focusing unit which complicates beam path management

Engineering Contradiction:
Improvefocusing optical systemVSAvoidbeam path configuration
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent uses a reflective diffraction grating to separate the two laser pulses into different spatial paths after they are generated. This allows each pulse to be focused at different locations using the same focusing optical unit without the pulses needing to superimpose at or near the focusing unit, simplifying beam path management while maintaining system simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reflective diffraction grating system enables efficient separation and superimposition of laser pulses, enhancing cooling efficiency, reducing costs, and extending the lifetime of the EUV excitation light source.

Implementation Method 1

The separating optical element includes a first reflective diffraction grating

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The separating optical element includes a first reflective diffraction grating

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12598688B2EUV excitation light source and euv light source
Publication Date: 2026.04.07 TRUMPF LASER SYSTEMS FOR SEMICONDUCTOR MANUFACTURING GMBH
  • US12598688B2 patent drawing
  • US12598688B2 patent drawing

AI summary

An EUV excitation light source includes a laser source configured to emit a laser beam. The laser beam includes two partial beams having different wavelengths. The EUV excitation light source further includes a separating optical element for separating the two partial beams of the laser beam into two separated beams, and a superposition unit for superimposing the two separated beams at a predefined superposition location with a predefined superposition angle. The separating optical element includes a first reflective diffraction grating.