EUV Laser Beam Delivery with Refraction Plate Position Adjustment

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Solution Overview

Problem

Conventional laser beam delivery systems for extreme ultra violet (EUV) light sources experience cross-talk between position and pointing adjustments due to the use of mirrors, leading to misalignment and instability in beam transmission.

Innovation Solution

The system replaces the position adjuster with a refraction plate instead of a rotatably driven mirror, allowing for independent adjustment of the laser beam's position without affecting the pointing angle, thereby eliminating cross-talk between position and pointing adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a rotatably driven mirror is used for position adjustment, then the position of the laser beam can be adjusted, but cross-talk with pointing adjustment occurs leading to misalignment and instability

Engineering Contradiction:
Improvebeam alignment precisionVSAvoidbeam transmission stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent segments the beam adjustment function into two independent components: position adjustment using a refraction plate and pointing adjustment using a mirror. This segmentation eliminates cross-talk between the two adjustment functions, as each component operates independently without interfering with the other, thereby resolving the contradiction between alignment precision and transmission stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The refraction plate serves as an intermediary element that performs position adjustment without affecting the beam's pointing direction. By introducing this intermediate component with specific refractive properties, the system achieves precise position control while maintaining stable pointing, thus resolving the cross-talk issue between position and pointing adjustments.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a rotatably driven mirror is used for position adjustment, then position control is achieved, but the pointing angle is inadvertently affected causing cross-talk

Engineering Contradiction:
Improveposition adjustment capabilityVSAvoidpointing angle accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The adjustment system is segmented into two independent functions: position adjustment via refraction plate and pointing adjustment via mirror. This allows position control to be achieved without affecting pointing angle, as each segment operates independently. The refraction plate modifies beam position through lateral displacement while the mirror separately controls pointing angle, eliminating cross-talk and improving both ease of operation and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical rotation of a mirror (used for position adjustment in conventional systems) with an optical approach using a refraction plate. This substitution eliminates the mechanical coupling between position and pointing adjustments, allowing position control through optical path modification rather than mechanical rotation, thereby preventing inadvertent pointing angle changes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If two driving mirrors are used for position and pointing adjustment, then both adjustments can be made, but cross-talk between the two adjustments inevitably occurs

Engineering Contradiction:
Improveadjustment functionalityVSAvoidadjustment independence
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system segments the adjustment functionality into two independent modules: position adjustment using a refraction plate and pointing adjustment using a mirror. This segmentation ensures that each adjustment function operates independently without cross-talk, while maintaining full adaptability for both position and pointing control. The modular design allows versatile adjustment capabilities while ensuring reliability through functional independence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The refraction plate acts as an intermediary that handles position adjustment without interfering with pointing adjustment. By introducing this intermediate optical element with specific refractive properties, the system achieves independent control of position and pointing, eliminating cross-talk while maintaining full adjustment functionality for both parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures stable and precise alignment of the laser beam, reducing the risk of misalignment and enhancing the overall efficiency of EUV light generation by maintaining the pointing angle while adjusting the position of the beam.

Implementation Method 1

The position adjuster may include a refraction plate

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11778719B2Laser beam delivery apparatus for extreme ultra violet light source
Publication Date: 2023.10.03 SAMSUNG ELECTRONICS CO LTD
  • US11778719B2 patent drawing
  • US11778719B2 patent drawing
  • US11778719B2 patent drawing

AI summary

A laser beam delivery apparatus of an extreme ultra violet light source may include a high power seed module configured to generate a laser beam, a power amplifier configured to amplify the laser beam generated by the high power seed module, a beam transfer module configured to collect and move the laser beam amplified by the power amplifier, a final focusing assembly optical platform configured to adjust focus of the laser beam collected and moved by the beam transfer module, and a focusing unit configured to focus the laser beam with the focus adjusted by the final focusing assembly optical platform to a target droplet. The power amplifier may include a position adjuster configured to adjust a position of the laser beam. The position adjuster may include a refraction plate having a flat surface. The power amplifier may include a pointing adjuster, which may include a mirror.