EUV Light Source Spray Nozzle Array and Laser Bombardment

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Solution Overview

Problem

Current EUV light sources for photolithography have low power output, which is insufficient for meeting the requirements of advanced semiconductor manufacturing, due to limitations in the generation and focusing of EUV light, leading to impaired bombardment effects and reduced EUV light accumulation.

Innovation Solution

An EUV light source with a spray nozzle array and a laser system using multiple reflective mirrors to sequentially bombard droplets, increasing the number of droplets bombarded and using rotating focusing mirrors to collect and focus EUV light at a central point, thereby enhancing the power output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a single spray nozzle and single laser beam are used, then the device complexity is low, but the EUV light power output is insufficient

Engineering Contradiction:
ImproveEUV light power outputVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent divides the droplet generation system into multiple spray nozzles arranged in arrays, where each nozzle sprays droplets sequentially. This segmentation allows multiple droplets to be bombarded by laser beams in sequence, accumulating EUV light power while keeping each individual nozzle relatively simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements continuous droplet spraying and sequential laser bombardment to maintain continuous EUV light generation. The spray nozzles and laser beams operate in a coordinated continuous manner, ensuring uninterrupted EUV light output for photolithography processes

Inventive Principle:
Principle #20Continuity of useful action

2Quantity of substance

If the laser beam bombardment is limited to a single position, then the system is simple, but the number of droplets bombarded is limited

Engineering Contradiction:
Improvenumber of droplets bombardedVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from a single-point laser bombardment to a multi-position scanning system. The laser beam is moved across multiple spatial positions to bombard droplets at different locations, effectively increasing the quantity of droplets processed without significantly complicating the fundamental bombardment mechanism

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If EUV light is not effectively focused, then the system is simple, but the EUV light accumulation is reduced

Engineering Contradiction:
ImproveEUV light accumulationVSAvoidfocusing system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple EUV light sources generated from different droplet bombardment events into a single focused point. The focusing system merges the EUV photons accumulated from sequential droplet interactions, concentrating the total energy at one location for effective photolithography exposure

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the power of the EUV light focused at the central point, addressing the low power output issues of existing EUV light sources and enabling more efficient photolithography processes.

Implementation Method 1

a spray nozzle array having a plurality of spray nozzles configured to spray a plurality of rows of droplets to an irradiating position

Methodology Applied
Scientific EffectSpray: Spray

Implementation Method 2

a laser source having a first reflective mirror and a second reflective mirror configured to generate a first laser beam and a second laser beam

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 3

The laser beam 104 is focused by the lens unit 105; and bombards the Sn droplets 102. The bombarded Sn droplets 102 generates plasma; and the plasma radiates ultraviolet light.

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 4

the plasma radiates ultraviolet light

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 5

a laser source having a first reflective mirror and a second reflective mirror configured to generate a first laser beam and a second laser beam, and to cause the first laser beam and the second laser beam to sequentially bombard the plurality of droplets

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 6

a light focusing device comprising a first partial focusing mirror and a second partial focusing mirror configured to perform a rotating scanning to collect EUV light and focus the collected EUV light at a central focusing point

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS9332626B1EUV light source and exposure apparatus
Publication Date: 2016.05.03 SEMICON MFG INT (SHANGHAI) CORP
  • US9332626B1 patent drawing
  • US9332626B1 patent drawing
  • US9332626B1 patent drawing

AI summary

An extreme ultraviolet (EUV) light source is provided. The EUV light source comprises a spray nozzle array having a plurality of spray nozzles configured to spray a plurality of rows of droplets to an irradiating position. The EUV light source also includes a laser source having a first reflective mirror and a second reflective mirror configured to generate a first laser beam and a second laser beam, and to cause the first laser beam and the second laser beam to sequentially bombard the plurality of droplets arriving at the irritating position to generate EUV light with increased output power. Further, the EUV light source includes a light focusing device a light focusing device comprising a first partial focusing mirror and a second partial focusing mirror configured to perform a rotating scanning to collect EUV light and focus the collected EUV light at a central focusing point.