EUV Mirror Thermal Actuation via Access Passage

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Solution Overview

Problem

EUV mirrors in microlithographic projection exposure apparatuses experience thermal expansion and deformation due to radiation absorption, leading to imaging quality issues, and existing methods for temperature measurement and actuation are not rapid or reliable, especially with non-homogeneous heat input from special illumination settings.

Innovation Solution

An arrangement using an access passage extending from a surface other than the optical effective surface of the mirror allows for mirror temperature measurement and thermal actuation via electromagnetic radiation, utilizing grazing incidence to minimize interference with the optical surface and employing a heat radiating mechanism for controlled heat dissipation and regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic radiation is used for mirror temperature measurement and thermal actuation directly on the optical effective surface, then temperature control precision is improved, but the lithography process is adversely affected

Engineering Contradiction:
Improvemirror temperature measurement precisionVSAvoidinterference with lithography process
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the temperature measurement and thermal actuation function from the optical effective surface by introducing an access passage. The electromagnetic radiation is guided through this passage to interact with the mirror substrate at a location separate from the optical surface, thereby achieving temperature control without interfering with the lithography process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The access passage serves as an intermediary structure that allows electromagnetic radiation to reach the mirror substrate for temperature measurement and actuation. This mediator enables the thermal control function while physically isolating it from the optical effective surface, preventing any adverse effects on the lithography process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If electromagnetic radiation is propagated directly into the mirror substrate for thermal actuation, then thermal actuation effectiveness is improved, but the optical surface quality deteriorates

Engineering Contradiction:
Improvethermal actuation effectivenessVSAvoidoptical surface quality
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent segments the mirror structure into distinct functional zones: the optical effective surface for lithography and the substrate interior accessible via the access passage for thermal actuation. This segmentation allows independent optimization of each function - the optical surface maintains its quality while the substrate receives targeted thermal energy through the passage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thermal actuation function is extracted from the optical surface and relocated to the substrate interior through the access passage. This extraction ensures that the electromagnetic radiation for thermal control does not directly impinge on the optical surface, thereby preserving optical quality while maintaining thermal actuation effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

3Speed

If rapid temperature measurement is implemented, then thermal control response time is improved, but measurement reliability deteriorates due to non-homogeneous heat input

Engineering Contradiction:
Improvetemperature measurement speedVSAvoidtemperature measurement reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent replaces contact-based temperature measurement methods with electromagnetic radiation-based measurement through the access passage. This substitution enables rapid, non-contact temperature sensing that can respond quickly to thermal changes while avoiding the reliability issues associated with mechanical sensors in environments with non-homogeneous heat input.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and reliable mirror temperature measurement and thermal actuation without affecting the lithography process, effectively compensating for thermal deformations and maintaining imaging quality by using electromagnetic radiation with grazing incidence and controlled heat management.

Implementation Method 1

The electromagnetic radiation is reflected a plurality of times within the access passage

Methodology Applied
Scientific EffectGrazing incidence reflection: Reflection

Implementation Method 2

the EUV mirrors experience a rise in temperature and therefore a thermal expansion or deformation, as a consequence of absorption of the radiation emitted by the EUV light source

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

the arrangement is designed for mirror temperature measurement and/or thermal actuation of the mirror via electromagnetic radiation which is propagated along the access passage

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS9207541B2Arrangement for mirror temperature measurement and/or thermal actuation of a mirror in a microlithographic projection exposure apparatus
Publication Date: 2015.12.08 CARL ZEISS SMT GMBH
  • US9207541B2 patent drawing
  • US9207541B2 patent drawing
  • US9207541B2 patent drawing

AI summary

The disclosure concerns an arrangement for mirror temperature measurement and/or thermal actuation of a mirror in a microlithographic projection exposure apparatus. The mirror has an optical effective surface and at least one access passage extending from a surface of the mirror, that does not correspond to the optical effective surface, in the direction of the effective surface. The arrangement is designed for mirror temperature measurement and/or thermal actuation of the mirror via electromagnetic radiation which is propagated along the access passage. The electromagnetic radiation is reflected a plurality of times within the access passage.