EUV Condensing Mirror Gas Flow and Debris Prevention

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Solution Overview

Problem

In extreme ultraviolet light generation systems, debris from the target substance accumulates on the EUV condensing mirror, reducing its reflectance and affecting the generation of high-quality EUV light, as existing gas flow configurations fail to effectively prevent debris from reaching the mirror.

Innovation Solution

The system incorporates multiple nozzles arranged around the EUV condensing mirror to feed gases in specific directions, creating a dominant gas flow that prevents debris from reaching the mirror, combined with an exhaust mechanism to maintain chamber pressure and remove debris, and optionally includes a cooling mechanism to prevent tin deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single gas supply configuration is used, then the device complexity is reduced, but debris accumulates on the EUV condensing mirror reducing reflectance

Engineering Contradiction:
Improvereflectance of EUV condensing mirrorVSAvoidgas supply configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gas supply system is divided into multiple nozzles (first nozzle, second nozzle, third nozzle) positioned at different locations around the EUV condensing mirror. Each nozzle supplies gas in a different direction to create comprehensive protective gas flow that prevents debris from reaching the mirror surface, thereby resolving the contradiction between maintaining high reflectance and avoiding excessive system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Gas is supplied at specific locations (outer peripheral portion of the EUV condensing mirror) in specific directions (along the reflective surface, away from the mirror) to create localized protective gas flow zones. This targeted approach ensures debris prevention at critical areas without requiring a uniformly complex gas supply system throughout the entire chamber.

Inventive Principle:
Principle #3Local quality

2Reliability

If multiple nozzles are added to prevent debris, then debris accumulation is reduced, but the device complexity increases

Engineering Contradiction:
Improvedebris prevention capabilityVSAvoidnumber of nozzles
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multiple nozzles serve multiple functions: they supply protective gas to prevent debris accumulation, maintain chamber pressure distribution, and work协同 with the exhaust port to remove debris. This multi-functionality justifies the increased number of components by providing comprehensive protection rather than requiring separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Gas acts as an intermediary substance that mediates between the plasma generation region (where debris is produced) and the EUV condensing mirror (where debris would cause damage). The multiple nozzles introduce this intermediary gas at strategic points to create a protective atmosphere that prevents direct contact between debris and the mirror surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If gas flow is increased to prevent debris, then debris removal is improved, but chamber pressure control becomes difficult

Engineering Contradiction:
Improvedebris removal efficiencyVSAvoidchamber pressure
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system incorporates an exhaust port that works in conjunction with the multiple gas supply nozzles to maintain pressure balance. The exhaust port removes excess gas and debris from the chamber, providing feedback control that prevents pressure buildup while ensuring sufficient gas flow to protect the mirror. This balanced approach resolves the contradiction between debris removal efficiency and pressure control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents debris accumulation on the EUV condensing mirror, maintaining high reflectance and ensuring efficient EUV light generation by controlling gas flow and using a cooling mechanism to manage tin deposition.

Implementation Method 1

a laser device configured to irradiate the target with a pulse laser beam to turn the target into plasma

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

irradiating a target with a pulse laser beam to generate extreme ultraviolet light

Methodology Applied
Scientific EffectPlasma radiation: Plasma

Implementation Method 3

an EUV condensing mirror arranged in the chamber... reflecting the extreme ultraviolet light toward a second focal point

Methodology Applied
Scientific EffectX-ray reflection: Reflection

Implementation Method 4

a first nozzle arranged in an outer peripheral portion of the EUV condensing mirror and configured to feed a gas in a first direction along a reflective surface of the EUV condensing mirror

Methodology Applied
Scientific EffectGas flow: Convection

Implementation Method 5

an exhaust port arranged in the chamber

Methodology Applied
Scientific EffectVacuum pumping: Depressurisation

Implementation Method 6

optionally includes a cooling mechanism to prevent tin deposition

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS11145429B2Extreme ultraviolet chamber apparatus, extreme ultraviolet light generation system, and method for manufacturing electronic device
Publication Date: 2021.10.12 GIGAPHOTON INC
  • US11145429B2 patent drawing
  • US11145429B2 patent drawing
  • US11145429B2 patent drawing

AI summary

An extreme ultraviolet chamber apparatus includes: a chamber; an EUV condensing mirror arranged in the chamber; a first nozzle arranged in an outer peripheral portion of the EUV condensing mirror and configured to feed a gas in a first direction along a reflective surface of the EUV condensing mirror; a second nozzle arranged in the outer peripheral portion of the EUV condensing mirror and configured to feed a gas in a second direction away from the EUV condensing mirror; and an exhaust port arranged in the chamber.