EUV Light Distribution via Segmented Dual Optical Paths

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Solution Overview

Problem

Conventional EUV exposure apparatuses face issues with debris mitigation systems that shield EUV light, leading to uneven light intensity and angular distribution, which compromises imaging performance and throughput.

Innovation Solution

The use of a dual optical system comprising a condenser optical system and a supplementary optical system with spheroid and hyperboloid mirrors to uniformly distribute EUV light and enhance light intensity, while avoiding debris shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a debris mitigation system is arranged to remove debris, then debris contamination is reduced, but EUV light is shielded and light intensity is lowered

Engineering Contradiction:
Improvedebris contaminationVSAvoidEUV light intensity
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The optical system is divided into multiple independent optical paths (first optical path with first mirror, second optical path with second mirror) that operate in parallel. Each path has its own debris mitigation strategy, allowing selective removal of debris while maintaining light transmission through alternative paths, thus resolving the contradiction between debris removal and light intensity preservation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an optical integrator as an intermediary component that receives EUV light from multiple optical paths and redistributes it uniformly. This intermediary device allows the system to accept light from various angles and directions, mitigating the shielding effect of debris mitigation systems while maintaining overall light intensity and improving angular distribution uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a debris mitigation system is used to remove debris, then debris is removed, but angular distribution becomes uneven and imaging performance deteriorates

Engineering Contradiction:
ImprovedebrisVSAvoidangular distribution uniformity
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The optical system segments the collection of EUV light into multiple independent paths with different angular ranges. The first optical path collects light from a first angular range while the second optical path collects light from a second angular range. This segmentation allows each path to be optimized for its specific angular range while the overall system achieves uniform angular distribution through combination of all paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical integrator serves as an intermediary that receives EUV light from multiple optical paths with different angular distributions and redistributes it uniformly across the entire angular range. This intermediary device corrects the non-uniform angular distribution caused by debris mitigation systems while maintaining debris removal effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single optical system is used, then the system is simple, but light intensity and angular distribution are uneven

Engineering Contradiction:
Improveoptical system structureVSAvoidlight intensity uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent merges multiple optical systems (first optical system with first mirror and second optical system with second mirror) into a single integrated optical path combination. These systems are combined such that they collectively provide uniform light intensity and angular distribution across the entire field of view, achieving the benefits of complexity reduction while maintaining performance improvement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical integrator acts as an intermediary that combines and redistributes light from multiple optical systems into a single unified output with uniform intensity and angular distribution. This intermediary device allows the system to achieve uniform illumination without requiring each individual optical component to be perfectly optimized, thereby reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the uniformity of light intensity and angular distribution, increasing throughput and imaging performance by effectively capturing and redirecting EUV light across a broader angular range.

Implementation Method 1

plural reflection optical systems for introducing the X-ray through different optical paths

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a unit for generating the plasma, and plural reflection optical systems for introducing the X-ray emitted from the plasma

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS7349524B2X-ray generator and exposure apparatus
Publication Date: 2008.03.25 CANON KK
  • US7349524B2 patent drawing
  • US7349524B2 patent drawing
  • US7349524B2 patent drawing

AI summary

An X-ray generator for generating plasma and X-ray emitted from the plasma includes a unit for generating the plasma, and plural reflection optical systems for introducing the X-ray through different optical paths.