EUV Light Generation Apparatus Target Droplet Control

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Solution Overview

Problem

Current EUV light generation systems for semiconductor production face challenges in stabilizing the energy of outputted EUV light due to variations in the size of target droplets and position within the plasma generation region, which affects the precision and efficiency of microfabrication processes for feature sizes below 32 nm.

Innovation Solution

An EUV light generation apparatus incorporating an electrostatic-pull-out type target supply unit, which includes a target storage unit, nozzle unit, electrode, and pressure adjuster, controlled by a controller to stabilize the size and generation frequency of target droplets, ensuring precise targeting and energy stability through DC voltage and pressure adjustments based on real-time detection signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional target supply methods are used, then the system is simpler, but the target size and position vary, causing EUV light energy instability

Engineering Contradiction:
ImproveEUV light energy stabilityVSAvoidtarget supply system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A detector detects the target droplet's size and position, and the controller adjusts the DC voltage and gas pressure based on detection signals to stabilize target characteristics. This closed-loop feedback control ensures stable EUV light energy output by continuously monitoring and correcting target droplet variations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts DC voltage and gas pressure during operation to maintain optimal target droplet characteristics. The controller modifies electrical and pressure parameters in real-time based on detected target variations, enabling adaptive stabilization of EUV light energy.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If target droplet size and position are not controlled, then the system operation is simpler, but microfabrication precision deteriorates

Engineering Contradiction:
Improvemicrofabrication precisionVSAvoidsystem operation simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The detector monitors target droplet characteristics and provides feedback to the controller, which adjusts DC voltage and gas pressure to maintain precise target positioning and sizing. This automated feedback loop ensures high microfabrication precision without requiring manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual mechanical adjustment with automated electrostatic control. DC voltage and gas pressure control substitute for mechanical positioning methods, enabling precise target droplet control through electrical and pressure fields rather than mechanical manipulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If DC voltage and pressure are adjusted based on detection signals, then target consistency improves, but control system complexity increases

Engineering Contradiction:
Improvetarget droplet consistencyVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The controller receives detection signals about target droplet characteristics and automatically adjusts DC voltage and gas pressure to maintain consistent target composition. This feedback-controlled adjustment mechanism ensures target droplet consistency while managing control complexity through automated regulation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves stabilized target size and generation frequency, leading to improved precision and consistency in EUV light output, enhancing the capability for microfabrication with feature sizes below 32 nm by ensuring precise targeting and energy stability.

Implementation Method 1

a direct current voltage adjuster configured to apply a direct current between the target material and the electrode

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 2

a pressure adjuster configured to apply a pressure to the target material through gas

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 3

a Laser Produced Plasma (LPP) type system in which plasma is generated by irradiating a target material with a laser beam

Methodology Applied
Scientific EffectLaser-induced plasma: Plasma

Data Source

PatentUS8710474B2Extreme ultraviolet light generation apparatus
Publication Date: 2014.04.29 GIGAPHOTON INC
  • US8710474B2 patent drawing
  • US8710474B2 patent drawing
  • US8710474B2 patent drawing

AI summary

An apparatus used with an external laser apparatus for generating extreme ultraviolet light includes a target storage unit for storing a target material, a nozzle unit having a through-hole in communication with the interior of the storage unit through which the target material is outputted, an electrode having a through-hole facing the nozzle unit, and a target detector for detecting a target formed of the target material and outputting a detection signal. A direct current voltage adjuster applies and adjusts a direct current between the target material and the electrode, a pressure adjuster applies and adjusts a pressure to the target material through gas, and a controller controls at least one of the direct current voltage adjuster and the pressure adjuster based on the detection signal from the target detector.