EUV Light Source Vibration Stabilization via Bellows and Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In optical apparatuses using EUV light, vibrations from cooling and driving mechanisms, as well as light sources, cause instability in the light application area, particularly with DPP light sources where the light emitting point position fluctuates, affecting the precision of applications like semiconductor miniaturization.

Innovation Solution

An optical apparatus with a light source vacuum chamber, an optical system vacuum chamber connected by bellows, and vibration removal units, including sensors for detecting light and position, stabilizes the light application area by correcting the relative position and reducing vibrations through active control and air spring support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a DPP light source is used, then the light source can be compact and efficient, but the position of the light emitting point fluctuates

Engineering Contradiction:
Improvelight source compactnessVSAvoidlight emitting point position stability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs an optical sensor to detect the position of the light emitting point and feeds this information back to the vibration removal table control system. The control unit adjusts the vibration removal table's position based on the detected light emitting point position, creating a closed-loop feedback system that compensates for position fluctuations and maintains stable light application.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If vibration removal tables are used to stabilize the optical system, then vibrations can be reduced, but the complexity of the apparatus increases

Engineering Contradiction:
Improveoptical system stabilityVSAvoidapparatus structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent divides the vibration removal function into separate modules: a first vibration removal table for the optical system and a second vibration removal table for the light source. This segmentation allows each table to be optimized for its specific function and enables independent control, reducing the overall complexity compared to a single integrated system while maintaining effective vibration removal.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If the light source and optical system are in separate vacuum chambers, then vibrations can be isolated, but the apparatus complexity increases

Engineering Contradiction:
Improvevibration isolationVSAvoidvacuum chamber configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent introduces a bellows as an intermediary component connecting the light source vacuum chamber and the optical system vacuum chamber. The bellows acts as a flexible connector that maintains vacuum separation while allowing the optical path to pass through, effectively isolating vibrations between the two chambers without requiring complete physical separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively stabilizes the light application area, preventing vibrations from propagating and maintaining precision in EUV light applications, ensuring consistent and accurate illumination even with fluctuating light sources.

Implementation Method 1

a bellows connecting the light source vacuum chamber with the optical system vacuum chamber, the bellows being configured so that light emitted from the light source passes therethrough

Methodology Applied
Scientific EffectVibration isolation: Damping

Implementation Method 2

an optical sensor disposed inside the optical system vacuum chamber, the optical sensor being configured to detect light emitted from the light source

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Implementation Method 3

a position sensor disposed to detect a relative position of the light source vacuum chamber with respect to the optical system vacuum chamber

Methodology Applied
Scientific EffectPosition detection:

Implementation Method 4

a first vibration removal unit configured to remove vibrations from the optical system vacuum chamber; and a second vibration removal unit configured to remove vibrations from the light source vacuum chamber

Methodology Applied
Scientific EffectVibration removal: Damping

Data Source

PatentUS10645289B2Optical apparatus and vibration removing method
Publication Date: 2020.05.05 LASERTEC CORP
  • US10645289B2 patent drawing
  • US10645289B2 patent drawing
  • US10645289B2 patent drawing

AI summary

An optical apparatus and its vibration removing method capable of stabilizing a place where light is applied are provided. An optical apparatus according to an aspect of the present disclosure includes a light source chamber, an EUV light source, an optical system chamber, an optical system configured to guide light entering the optical system chamber to an object through a bellows, an optical sensor configured to detect EUV light L2 emitted from the EUV light source, a position sensor disposed to detect a relative position of the optical system chamber with respect to the light source chamber, and a second vibration removal unit configured to remove vibrations from the light source chamber based on detection results of the optical sensor and the position sensor.