EUV Window Unit with Cooling Holder for Thermal Deformation Control

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Solution Overview

Problem

In the generation of extreme ultraviolet (EUV) light for semiconductor microfabrication, existing systems face challenges in maintaining the optical properties of windows due to heat loads from high-power laser beams, leading to inappropriate focusing and reduced performance.

Innovation Solution

A window unit with a holder featuring a flow channel for a cooling medium, where the window is made of materials with low thermal expansion coefficients, such as diamond, and the holder is made of materials with high thermal conductivity, ensuring efficient heat dissipation and minimizing thermal deformation, thus maintaining optical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a window is used to transmit laser beams in EUV light generation, then the laser beam can pass through the optical system, but the window undergoes thermal deformation due to heat load from high-power laser beams, leading to inappropriate focusing and reduced performance

Engineering Contradiction:
Improvelaser beam transmissionVSAvoidthermal deformation
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The invention converts the harmful thermal effect into a beneficial cooling process by introducing a cooling medium flow channel that actively removes heat from the window, transforming the heat load problem into a controlled thermal management solution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

A cooling medium (water or gas) is introduced as an intermediary substance to transfer heat away from the window through a flow channel, mediating between the heat source and the window to prevent thermal deformation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional materials are used for the window, then manufacturing is easier, but thermal expansion causes optical property degradation under high heat load

Engineering Contradiction:
Improvewindow fabricationVSAvoidoptical property stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The invention changes the material parameter by selecting window materials with low thermal expansion coefficients (such as diamond, sapphire, or quartz) that maintain dimensional stability and optical properties under high temperature conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure combining the window material with a holder made of high thermal conductivity material, forming a hybrid system that leverages the advantageous properties of both materials for thermal management

Inventive Principle:
Principle #40Composite materials

3Device complexity

If no cooling mechanism is provided, then the device structure remains simple, but heat accumulation leads to thermal deformation and performance degradation

Engineering Contradiction:
Improveholder structureVSAvoidoptical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention employs hydraulic cooling by introducing a cooling medium flow channel that allows liquid or gas to circulate, using fluid dynamics to efficiently remove heat from the window and maintain optical performance

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces thermal deformation and maintains the optical properties of windows, ensuring accurate focusing of EUV light and improving the performance of EUV light generation systems.

Implementation Method 1

the holder being provided with a flow channel thereinside configured to allow a fluid to flow

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a window configured to allow a laser beam to be transmitted therethrough

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

a cooling unit configured to have a cooling medium flow into the holder via the inlet

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS8742379B2Window unit, window device, laser apparatus, and extreme ultraviolet light generation system
Publication Date: 2014.06.03 GIGAPHOTON INC
  • US8742379B2 patent drawing
  • US8742379B2 patent drawing
  • US8742379B2 patent drawing

AI summary

A window unit may include: a window configured to allow a laser beam to be transmitted therethrough; and a holder for holding the window at a periphery thereof, the holder being provided with a flow channel thereinside configured to allow a fluid to flow.