EUV Window Decontamination via Hydrogen Heating

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Solution Overview

Problem

EUVL systems face contamination issues due to dispersed tin vaporized droplets within the EUV radiation source vessel, leading to reduced system integrity and efficiency, as existing methods for removing contamination require interruption of the EUV radiation generation process.

Innovation Solution

An apparatus comprising an optical sensing module to monitor tin contamination using IR radiation, coupled with a hydrogen gas supply and heating elements to convert tin contamination into tin hydride, which is then removed, allowing for continuous operation without interrupting EUV radiation generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing methods are used to remove tin contamination from windows, then contamination is removed, but the EUV radiation generation process must be interrupted

Engineering Contradiction:
Improvesystem integrityVSAvoidcontinuous operation
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies preliminary action by introducing hydrogen gas and applying heat to the window surface before contamination significantly degrades performance. The optical sensing module detects tin contamination early, and the decontamination process (hydrogen gas introduction + heating) is initiated proactively while the EUV source continues operating, rather than waiting for complete contamination or interrupting operation for cleanup

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuity of useful action by designing a decontamination system that operates concurrently with EUV radiation generation. The optical sensing module continuously monitors window contamination, and when thresholds are exceeded, the hydrogen gas supply and heating elements activate to remove contamination in-situ, allowing the EUV source to maintain continuous operation without interruption for maintenance

Inventive Principle:
Principle #20Continuity of useful action

2Productivity

If tin contamination accumulates on windows, then system operation continues, but system efficiency and integrity deteriorate

Engineering Contradiction:
Improveoperational continuityVSAvoidsystem integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies feedback through the optical sensing module that continuously monitors the window surface for tin contamination. The sensed contamination level is fed back to the control system, which automatically activates the decontamination process (hydrogen gas supply and heating) when contamination thresholds are exceeded, creating a closed-loop system that maintains window cleanliness and system integrity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements self-service by automatically detecting and removing its own contamination without external intervention. The optical sensing module monitors the window, and when contamination is detected, the control system automatically activates the hydrogen gas supply and heating elements to clean the window in-situ, allowing the EUV source to self-maintain during operation

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively monitors and removes tin contamination on windows of the EUV radiation source vessel, maintaining system efficiency and integrity by enabling continuous operation without halting the EUV radiation generation process.

Implementation Method 1

an optical sensing module embedded in the monitoring unit, the optical sensing module including an infrared light-emitting diode (IR-LED) and a photodetector, which is configured to receive IR radiation emitted by the IR-LED and directed by the window

Methodology Applied
Scientific EffectInfrared radiation transmission: Infrared Radiation

Implementation Method 2

a hydrogen gas supply module configured to provide hydrogen gas to the first window, and heating elements configured to heat the hydrogen gas provided by the hydrogen gas supply module

Methodology Applied
Scientific EffectGas heating: Heating

Implementation Method 3

convert tin contamination into tin hydride

Methodology Applied
Scientific EffectChemical reaction (hydrogenation): Hydrogenation

Data Source

PatentUS10165664B1Apparatus for decontaminating windows of an EUV source module
Publication Date: 2018.12.25 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10165664B1 patent drawing
  • US10165664B1 patent drawing
  • US10165664B1 patent drawing

AI summary

An apparatus, and a method of using the same, for monitoring and removing tin contamination on windows of an extreme ultraviolet lithography (EUVL) radiation source vessel includes an optical sensing module embedded in one or more monitoring units for inspecting the EUV radiation source. The optical sensing module measures intensity of infrared (IR) radiation. The apparatus further includes heating elements, hydrogen gas supply module, and a gas removal module for removing the tin contamination when the intensity of the IR radiation falls below a threshold of a baseline intensity corresponding to a substantially uncontaminated window.