EV Battery Current Balancing via Temperature-Based Resistance Control

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Solution Overview

Problem

Temperature differences between battery groups in electric vehicles lead to performance deterioration and unbalanced deterioration, affecting discharge and charge capabilities and limiting battery output.

Innovation Solution

A battery control apparatus with a processor that adjusts the resistance of a variable resistor based on temperature differences between battery groups, ensuring even current flow and reducing temperature disparities, thereby maintaining balanced performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a variable resistance circuit is used to balance current flow between battery groups, then current distribution is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent distribution balanceVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The variable resistance circuit acts as an intermediary component between the two battery groups, adjusting current flow to balance SOC differences. The resistance value is dynamically controlled based on temperature differences and SOC states, serving as a mediator to achieve current distribution balance without requiring complex control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If resistance adjustment is applied to balance battery groups, then temperature difference is reduced, but energy loss increases

Engineering Contradiction:
Improvetemperature difference between battery groupsVSAvoidenergy loss in variable resistor
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The variable resistance circuit is activated only partially - specifically when temperature difference exceeds a threshold and SOC difference is within a predetermined range. This partial action approach balances temperature differences when necessary while avoiding continuous energy loss from resistance adjustment, thus optimizing the trade-off between temperature balancing and energy efficiency.

Inventive Principle:
Principle #16Partial or excessive action

3Power

If variable resistor is used for current balancing, then battery output is enhanced, but manufacturing cost increases

Engineering Contradiction:
Improvebattery outputVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The variable resistance circuit changes its resistance parameter dynamically based on operating conditions (temperature difference and SOC state). This parameter change capability allows the system to enhance battery output by optimizing current distribution under different conditions, while the relatively simple variable resistance mechanism keeps manufacturing costs lower than more complex active balancing systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces performance degradation and maintains balanced battery performance by evening out current flow and heat generation between battery groups, enhancing overall battery output and extending lifespan.

Implementation Method 1

The variable resistor is electrically coupled to the battery. The processor is configured to execute a resistance adjustment process, based on a difference between a temperature of the first battery group and a temperature of the second battery group. The resistance adjustment process is configured to control the variable resistor to cause a current per unit capacity of the first battery group and a current per unit capacity of the second battery group to be evenly closer to each other

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20240359593A1Battery control apparatus for electric vehicle
Publication Date: 2024.10.31 SUBARU CORP
  • US20240359593A1 patent drawing
  • US20240359593A1 patent drawing
  • US20240359593A1 patent drawing

AI summary

A battery control apparatus is to be mounted on an electric vehicle and includes a processor. The processor is configured to control a variable resistor of the electric vehicle. The processor is configured to execute a resistance adjustment process, based on a difference between a temperature of a first battery group of the electric vehicle and a temperature of a second battery group of the electric vehicle. The resistance adjustment process is configured to control the variable resistor to cause a current per unit capacity of the first battery group and a current per unit capacity of the second battery group to be evenly closer to each other than when the resistance adjustment process is unexecuted. The processor is configured to refrain from executing the resistance adjustment process upon driving of the electric vehicle in which electric power is to be outputted from a battery of the electric vehicle.