EV Battery Power Path Control Without an Auxiliary Battery

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Solution Overview

Problem

The use of auxiliary lead acid batteries in electric vehicles results in low energy density, large space occupation, and self-discharge issues, leading to operational obstacles for vehicle controllers.

Innovation Solution

A battery control system utilizing a lithium-ion battery pack as the sole power source, with switches and a battery controller to manage power paths and communicate battery information, enabling efficient operation of vehicle controllers and motors without an auxiliary battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an auxiliary lead acid battery is used in the electric vehicle, then the vehicle controller can operate continuously, but the energy density is low and the space occupation is large

Engineering Contradiction:
Improvecontinuous operation of vehicle controllerVSAvoidspace occupation of auxiliary battery
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The invention extracts and removes the auxiliary lead acid battery from the electric vehicle system. By using the lithium-ion battery pack as the sole power source and implementing intelligent power management through the battery controller and communication units, the system eliminates the need for a separate auxiliary battery while maintaining continuous operation of the vehicle controller.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lithium-ion battery pack is designed to perform multiple functions: it serves as both the main power source for the electric motor and the auxiliary power source for the vehicle controller and other devices. The battery controller manages power distribution to ensure the battery pack can support both high-power motor operation and low-power controller operation simultaneously or sequentially.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If an auxiliary lead acid battery is used in the electric vehicle, then the vehicle controller can operate continuously, but the energy density is low

Engineering Contradiction:
Improvecontinuous operation of vehicle controllerVSAvoidenergy density of power source
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention extracts and removes the auxiliary lead acid battery from the electric vehicle system. By using the lithium-ion battery pack as the sole power source and implementing intelligent power management through the battery controller and communication units, the system eliminates the need for a separate auxiliary battery while maintaining continuous operation of the vehicle controller.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the energy density parameter by replacing the low energy density lead acid battery with a high energy density lithium-ion battery pack. This parameter change allows the battery pack to provide sufficient energy for both the electric motor and the vehicle controller without requiring a separate auxiliary battery.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If an auxiliary lead acid battery is used in the electric vehicle, then the vehicle controller can operate continuously, but the self-discharge feature causes low voltage state

Engineering Contradiction:
Improvecontinuous operation of vehicle controllerVSAvoidself-discharge of auxiliary battery
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention extracts and removes the auxiliary lead acid battery from the electric vehicle system. By using the lithium-ion battery pack as the sole power source and implementing intelligent power management through the battery controller and communication units, the system eliminates the need for a separate auxiliary battery while maintaining continuous operation of the vehicle controller.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The battery communication unit transmits battery information (voltage, temperature, state of charge) to the vehicle communication unit, which then transmits it to the vehicle controller. This feedback mechanism allows the vehicle controller to monitor the battery pack's state of charge and adjust its operation accordingly, preventing the battery from entering a low voltage state due to self-discharge.

Inventive Principle:
Principle #23Feedback

4Volume of moving object

If the battery pack is used as the sole power source, then the space occupation is reduced, but the power management complexity increases

Engineering Contradiction:
Improvespace occupation of power sourceVSAvoidpower management system complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The invention segments the power management function into distinct components: the battery controller that manages power paths and monitors battery status, the battery communication unit that handles data transmission, and the vehicle controller that makes operational decisions. This segmentation distributes the complexity across multiple specialized components rather than concentrating it in a single system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery communication unit acts as an intermediary between the battery controller and the vehicle controller. It transmits battery information (voltage, temperature, state of charge) to the vehicle controller and receives control signals, thereby mediating the complex power management tasks and simplifying the interface between different control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12594854B2Battery control system, battery control method and electric vehicle
Publication Date: 2026.04.07 LG ENERGY SOLUTION LTD
  • US12594854B2 patent drawing
  • US12594854B2 patent drawing
  • US12594854B2 patent drawing

AI summary

A battery control system according to the present disclosure is for an electric vehicle including a vehicle controller connected between a first node and a second node, a vehicle communication unit operably coupled to the vehicle controller, an electric motor connected between the second node and a third node, and a battery pack connected between a fourth node and the second node. The battery control system provides a sub power path between the battery pack and the vehicle controller prior to providing a main power path from the battery pack to the electric motor, in response to receiving an ignition signal for the electric vehicle.