EV Battery Pre-cooling via Predictive Parking Logic

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electric vehicle thermal management systems face a discontinuity in battery state of charge when pre-cooling the battery while parked, leading to potential battery degradation and inefficient energy use.

Innovation Solution

A method and system where a controller powers a heat exchanger or battery chiller to pre-cool the traction battery when the vehicle is near a predicted parking location, with conditions including a current temperature below a threshold and a predicted parked temperature above it, ensuring efficient thermal management and extending battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery is cooled intermittently while the vehicle is parked to reduce battery degradation, then battery life is extended, but a discontinuity occurs between the expected state of charge and the actual state of charge when the driver returns

Engineering Contradiction:
Improvebattery lifeVSAvoidstate of charge discontinuity
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The system performs preliminary cooling action before the vehicle is parked by detecting when the vehicle approaches a predicted parking location and initiating cooling sequences. This advance action ensures the battery is cooled before parking occurs, preventing temperature rise during parking while maintaining state of charge continuity by completing cooling before key-off.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If the battery is cooled while the vehicle is parked and the driver is away, then battery temperature is reduced, but discontinuity occurs in the expected versus actual state of charge

Engineering Contradiction:
Improvebattery temperatureVSAvoidstate of charge continuity
Core Design Contradiction:
TemperatureVSLoss of information

Solution Approach 1:

The system continuously monitors battery temperature, vehicle location, and cooling system status to dynamically adjust cooling operations. By using feedback from temperature sensors and location data, the controller can determine when cooling should start and stop to achieve target temperatures without causing state of charge discontinuity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system detects when the vehicle is approaching a predicted parking location and initiates cooling sequences before the vehicle actually parks. This preliminary action ensures cooling is completed before key-off, maintaining state of charge continuity while still achieving the desired temperature reduction during the parking period.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the heat exchanger is activated to pre-cool the battery before key-off, then battery degradation is reduced, but additional energy is consumed during vehicle operation

Engineering Contradiction:
Improvebattery degradation resistanceVSAvoidenergy consumption during operation
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary cooling before the vehicle parks by detecting approach to predicted parking locations and initiating cooling sequences in advance. This shifts the energy consumption from during-parking operation to pre-parking operation, reducing degradation while managing energy timing optimally.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies cooling only when and where needed by using location-based prediction to determine when parking will occur, and only activating the heat exchanger when temperature thresholds indicate cooling is necessary. This partial action approach avoids unnecessary energy consumption while still achieving degradation prevention.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maintains battery health by pre-cooling the battery before key-off, reducing the likelihood of temperature-related degradation and optimizing energy use by aligning expected and actual state of charge, thus enhancing the vehicle's propulsion efficiency and battery longevity.

Implementation Method 1

commanding by a controller a heat exchanger of the vehicle to pre-cool a traction battery

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

The battery chiller may be configured to cool the traction battery

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS11084398B2Method of operating thermal management system in electric vehicles
Publication Date: 2021.08.10 FORD GLOBAL TECH LLC
  • US11084398B2 patent drawing
  • US11084398B2 patent drawing
  • US11084398B2 patent drawing

AI summary

A method controlling a battery management system is provided. The method may include commanding by a controller a heat exchanger of a vehicle to pre-cool a traction battery of the vehicle key-off responsive to the vehicle being within a predetermined range of a predicted parking location, a current temperature of the traction battery being less than a temperature threshold, and a predicted parked temperature for the traction battery being greater than the temperature threshold.