EV Battery Preheating via Charging Control

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Solution Overview

Problem

Electric vehicle batteries operate inefficiently at low ambient temperatures, reducing their capacity and power, and thus the vehicle's range, especially when charging is incomplete or terminated for a long period, leading to additional heating costs and component requirements.

Innovation Solution

A method to preheat the battery by controlling both charging and discharging processes to reach a minimum temperature at the departure time, using the charging current and discharging current to heat the battery, with a charging apparatus that includes temperature sensors and control units to manage the processes based on the departure time and ambient temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the charging process is terminated for a long period to allow off-peak electricity charging, then cost-effective charging is achieved, but the battery temperature drops to ambient temperature causing inefficient operation

Engineering Contradiction:
Improvecharging costVSAvoidbattery operation efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system performs preliminary heating of the battery using the vehicle's heating system before the charging process begins. This ensures the battery reaches optimal operating temperature in advance, preventing temperature drop during extended charging periods while maintaining cost-effective off-peak charging schedules.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The vehicle's heating system acts as an intermediary to transfer thermal energy to the battery. By using the existing heating infrastructure as a mediator, the system can maintain battery temperature without requiring dedicated battery heating components, resolving the contradiction between cost-effective charging and operational efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If additional heating apparatus is used to preheat the battery, then battery temperature is maintained, but additional operating costs and component requirements increase

Engineering Contradiction:
Improvebattery temperature maintenanceVSAvoidheating system components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vehicle's existing heating system is designed to serve multiple functions: cabin heating and battery preheating. By making the heating system universal, the patent eliminates the need for separate battery heating components while maintaining reliable temperature control, thus reducing device complexity without sacrificing performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the battery operates at low ambient temperature, then no additional heating is required, but capacity and power are degraded reducing vehicle range

Engineering Contradiction:
Improveheating componentsVSAvoidbattery power and capacity
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The system performs preliminary heating of the battery before charging or operation begins. This advance preparation ensures the battery operates at optimal temperature from the start, maximizing power and capacity utilization without requiring continuous heating components during operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method ensures the battery operates at an optimal temperature, preventing capacity and power losses, improving the vehicle's range without additional heating components, and allowing cost-effective use of off-peak electricity.

Implementation Method 1

the charging process and a discharging process are controlled in such a way that a minimum temperature of the battery is reached or set at a departure time of the motor vehicle

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11325501B2Method for preheating a battery of an electrically operated motor vehicle, and charging device
Publication Date: 2022.05.10 BAYERISCHE MOTOREN WERKE AG
  • US11325501B2 patent drawing
  • US11325501B2 patent drawing
  • US11325501B2 patent drawing

AI summary

A method for preheating a battery of an electrically driven motor vehicle, in particular an electric vehicle or a hybrid vehicle, controls a charging process and a discharging process of the battery in such a way that a minimum temperature of the battery is attained at a departure time of the motor vehicle.