EV Battery Pulse Heating via Bidirectional DC-AC Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium iron phosphate batteries in electric vehicles face challenges in low temperature environments, where internal resistance increases, making charging difficult.

Innovation Solution

A power system for electric vehicles that includes a bidirectional DC-DC module, a bidirectional DC-AC module, and a control module to manage temperature by charging and discharging the battery in a pulse mode when it's low, thereby heating it and enabling normal charging and discharging when the temperature rises.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium iron phosphate battery is used as power battery, then high discharge rate and long service life are achieved, but charging difficulty occurs in low temperature environment

Engineering Contradiction:
Improveservice lifeVSAvoidcharging difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs preliminary heating of the battery before charging by controlling the battery to discharge first, which generates heat through internal resistance. This preliminary action raises the battery temperature to a suitable range for charging, preventing the charging difficulty that would occur in low temperature environments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses periodic charge-discharge cycles to heat the battery. The battery alternates between discharging (generating heat) and charging (storing energy), with multiple cycles performed until the temperature reaches the predetermined threshold. This periodic action efficiently raises temperature without continuous energy input.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If battery heating is implemented in low temperature, then charging capability is improved, but energy consumption increases

Engineering Contradiction:
Improvecharging capabilityVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system uses the battery's own discharge process to generate heat for heating, rather than requiring an external heating device. The battery discharges through its internal resistance, converting electrical energy to thermal energy, thus heating itself. This self-service approach minimizes additional energy consumption while improving charging capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system converts the harmful effect of internal resistance (which causes energy loss and heat generation) into a beneficial effect. In low temperature, the high internal resistance that normally hinders charging is utilized to generate heat through controlled discharge, raising the temperature to enable charging. The previously harmful heat generation is now deliberately used as a heating source.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If pulse mode charge-discharge is used to heat battery, then temperature increases efficiently, but charging time may be extended

Engineering Contradiction:
Improvebattery temperatureVSAvoidcharging time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The system performs only the necessary number of charge-discharge cycles to reach the predetermined temperature threshold, rather than continuously cycling. Once the temperature is sufficient for charging, the pulse mode heating stops and normal charging begins. This partial action approach raises temperature efficiently without unnecessarily extending the overall charging time.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient and prompt charging of electric vehicle batteries, reducing charging time and maintaining low energy consumption while ensuring high reliability and low costs.

Implementation Method 1

control the power battery to charge and discharge in a pulse mode so as to heat the power battery when the temperature of the power battery is lower than a predetermined temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10166882B2Power system for electric vehicle
Publication Date: 2019.01.01 BYD CO LTD
  • US10166882B2 patent drawing
  • US10166882B2 patent drawing
  • US10166882B2 patent drawing

AI summary

A power system for an electric vehicle, an electric vehicle and a method for charging a power battery are provided. The power system includes: a power battery (10); a charge-discharge socket (20); a bidirectional DC-DC module (30); a driving control switch (40); a bidirectional DC-AC module (50); a motor (M); a motor control switch (60); a charge-discharge control module (70); a battery manager (108); and a control module (80) configured to control the driving control switch (40), the motor control switch (60) and the charge-discharge control module (70) so as to control the power system to enter a charge-discharge mode, and to control the power battery (10) to charge and discharge in a pulse mode so as to heat the power battery (10) when the temperature of the power battery (10) is lower than a predetermined temperature.