Distributed EV Battery Segmentation for Stability and Heat

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Solution Overview

Problem

Existing electric vehicle designs face challenges in improving travel stability, avoiding battery heat source concentration, and facilitating battery mobilization due to the distributed arrangement of high-voltage and low-voltage electric components.

Innovation Solution

The electric vehicle features a distributed arrangement of batteries to the right and left below the seat, with detachable battery support parts, a propeller shaft layout, and an electric motor positioned between the seat and the second battery, enhancing stability, heat dissipation, and facilitating battery attachment and detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If batteries are arranged in a distributed manner to right and left below the seat, then travel stability is improved and heat radiation is dispersed, but battery capacity expansion becomes more complex

Engineering Contradiction:
Improvetravel stabilityVSAvoidbattery arrangement complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The battery system is segmented into multiple individual batteries (first battery, second battery, third battery, fourth battery) arranged in a distributed manner to the right and left below the seat. This segmentation allows each battery to be independently positioned to optimize stability and heat dissipation while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The batteries are arranged in a three-dimensional distributed configuration below the seat, utilizing vertical and lateral spaces. This dimensional arrangement improves travel stability by distributing mass across multiple locations and disperses heat radiation through spatial separation, while the modular support structure manages the complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If batteries are arranged in a distributed manner to right and left below the seat, then heat radiation is dispersed, but battery attachment and detachment becomes more difficult

Engineering Contradiction:
Improveheat radiationVSAvoidbattery attachment and detachment
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The battery system is divided into separate modular units (first, second, third, and fourth batteries) that can be independently attached and detached. Each battery has its own support structure, allowing individual handling without requiring manipulation of the entire battery system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Battery support parts are pre-installed on the vehicle body at the appropriate positions before battery installation. These support parts include positioning features and attachment mechanisms that guide and facilitate the battery installation process, making it easier to attach and detach batteries in the distributed arrangement.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If battery capacity is increased, then energy storage is improved, but vehicle weight increases

Engineering Contradiction:
Improvebattery capacityVSAvoidvehicle weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The battery system uses multiple smaller battery units (first, second, third, fourth batteries) arranged in a distributed manner, allowing flexible configuration to achieve the desired total capacity. This segmentation enables optimization of weight distribution and vehicle balance while meeting energy storage requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery system is designed to be dynamic and adaptable, with batteries that can be attached and detached as needed. This allows the vehicle to adjust its weight and capacity configuration based on operational requirements, optimizing the balance between energy storage and vehicle weight.

Inventive Principle:
Principle #15Dynamics

4Object-affected harmful factors

If electric components are arranged in a distributed manner, then heat source concentration is avoided, but system complexity increases

Engineering Contradiction:
Improveheat source concentrationVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The battery system is segmented into multiple spatially separated units (first, second, third, fourth batteries) positioned at different locations below the seat. This segmentation naturally disperses heat sources throughout the vehicle structure, avoiding heat concentration while the modular architecture manages system complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11097607B2Electric vehicle
Publication Date: 2021.08.24 HONDA MOTOR CO LTD
  • US11097607B2 patent drawing
  • US11097607B2 patent drawing
  • US11097607B2 patent drawing

AI summary

An electric vehicle includes: a seat on which an occupant is seated; a pair of right and left batteries that are arranged in a distributed manner to a right and a left below the seat; and a pair of right and left battery support parts which are provided on a vehicle body and each of which detachably holds each of the right and left batteries.