Electric Vehicle Battery Side-Pack Layout for Handling and Access

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Solution Overview

Problem

There is a lack of research on the optimal design and layout for high-performance electric cars, which differ significantly from non-high performance electric cars due to constraints from essential components like batteries and electric motors, and existing research primarily focuses on affordability and comfort rather than aerodynamics and handling.

Innovation Solution

An electric vehicle design featuring laterally accessible battery packs positioned adjacent to the cockpit sidewalls, separate electric motor assemblies for each wheel, and an aerodynamic underbody arrangement with a continuous channel and adjustable rear wing to enhance downforce and handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If batteries are arranged below the cockpit under driver and passenger seats, then space utilization is improved, but accessibility and maintenance of battery packs deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidaccessibility and maintenance of battery packs
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent transitions the battery pack arrangement from a vertical placement (below the cockpit floor) to a lateral placement (adjacent to cockpit sidewalls). This dimensional change allows battery packs to be positioned in the side spaces between the cockpit and vehicle outer skin, improving accessibility while maintaining space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single electric motor is used in a similar manner to an IC engine, then device complexity is reduced, but handling and control performance deteriorates

Engineering Contradiction:
Improvemotor arrangementVSAvoidhandling and control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent divides the propulsion system into four separate electric motors, with one motor dedicated to each wheel. This segmentation enables independent control of each wheel, providing superior handling and control performance compared to a single motor system, while the modular nature of individual wheel motors keeps the overall system manageable.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If batteries and electric motors are positioned to optimize aerodynamic shape and mass distribution, then high-performance handling is improved, but accessibility and maintenance deteriorates

Engineering Contradiction:
Improvehigh-performance handlingVSAvoidaccessibility and maintenance
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The patent positions battery packs laterally adjacent to cockpit sidewalls rather than below the cockpit, utilizing the side spaces between the cockpit and vehicle outer skin. This dimensional repositioning maintains optimized mass distribution for aerodynamic performance while significantly improving accessibility for maintenance operations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If there is no research consensus on optimal design for high-performance electric cars, then design flexibility is improved, but development time and cost deteriorates

Engineering Contradiction:
Improvedesign flexibilityVSAvoiddevelopment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent employs a modular architecture with four independent wheel motors and laterally positioned battery packs. This segmentation creates a flexible platform that can be adapted to different performance requirements while establishing a proven design paradigm that reduces development uncertainty and time for future high-performance electric vehicles.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves accessibility and maintenance of battery packs, achieves even mass distribution, enhances aerodynamic performance, and provides controlled operation and handling, particularly at high speeds and during cornering.

Implementation Method 1

an underbody arrangement configured to direct air flowing beneath the vehicle and expand the air to generate downforce

Methodology Applied
Scientific EffectAerodynamic expansion: Aerofoil

Implementation Method 2

a rear wing positioned rearward of the cockpit and laterally above a rear axle of the vehicle... configured to generate additional downforce on the vehicle

Methodology Applied
Scientific EffectAerodynamic downforce: Aerofoil

Data Source

PatentEP3323652B1Electric vehicle
Publication Date: 2023.09.06 NIO NEXTEV LTD
  • EP3323652B1 patent drawingFigure 1~2
  • EP3323652B1 patent drawingFigure 3~5
  • EP3323652B1 patent drawingFigure 6

AI summary

An electric vehicle comprises first front and rear wheels at a first side of the vehicle, second front and rear wheels at a second side of the vehicle, opposite the first side and a chassis defining a cockpit. The vehicle comprises a first battery pack receiving portion adjacent at least a portion of a first side of the cockpit and between the first front and rear wheels. The vehicle further comprises a second battery pack receiving portion adjacent at least a portion of a second side of the cockpit and between the second front and rear wheels. The vehicle further comprises a first battery pack securing means for releasably securing a first battery pack to the first battery pack receiving portion and a second battery pack securing means for releasably securing a second battery pack to the second battery pack receiving portion.