EV Battery Thermal Initialization Algorithm

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Solution Overview

Problem

Electric vehicle battery systems face performance issues due to temperature characteristics outside acceptable ranges, preventing startup and affecting battery health if not managed properly.

Innovation Solution

An electric vehicle control module monitors battery characteristics, including temperature, energy levels, and state of charge, to select operating modes that allow or prevent startup, enabling heating or cooling to adjust temperatures and ensure sufficient energy for driving, thereby preventing adverse battery conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electric vehicle control module allows startup without temperature management, then the vehicle can be turned on immediately, but the battery temperature may be outside acceptable ranges causing performance issues and potential damage

Engineering Contradiction:
Improvestartup capabilityVSAvoidbattery performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs preliminary temperature assessment before allowing startup. The control module checks battery temperature characteristics and performs necessary heating or cooling operations before the vehicle is permitted to start, ensuring the battery is in an acceptable temperature range for safe operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control module continuously monitors battery temperature and uses this feedback to determine whether to permit startup. The system adjusts its decision based on real-time temperature data, allowing startup only when temperature conditions are within acceptable ranges, thereby preventing performance issues and potential damage.

Inventive Principle:
Principle #23Feedback

2Reliability

If the battery control module performs temperature adjustment operations, then the battery temperature is maintained within acceptable ranges, but energy is consumed that could be used for driving

Engineering Contradiction:
Improvebattery temperature managementVSAvoidavailable driving energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control module performs temperature adjustment operations only to the extent necessary to bring the battery temperature within acceptable ranges for startup. Rather than continuously maintaining optimal temperature, the system performs sufficient action to enable safe operation while minimizing energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the temperature parameter of the battery through controlled heating or cooling operations. By adjusting the temperature parameter to an acceptable range before startup and then maintaining it with minimal energy input, the system ensures reliable operation while preserving maximum energy for driving.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the electric vehicle control module implements comprehensive temperature monitoring and control, then battery damage is prevented, but the system complexity increases

Engineering Contradiction:
Improvebattery protectionVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control module serves multiple functions: it monitors battery temperature, determines whether temperature is within acceptable ranges, controls heating or cooling operations, and makes startup authorization decisions. By consolidating these functions into a single multi-functional control unit, the system achieves comprehensive battery protection without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control module autonomously monitors battery temperature and automatically initiates necessary heating or cooling operations without requiring external intervention. The system self-manages the temperature control process, making startup decisions based on its own temperature assessments, thereby simplifying the overall control architecture while maintaining reliable battery protection.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9272633B2Motive battery thermal initialization algorithm
Publication Date: 2016.03.01 BOSCH ROBERT BATTERY SYSTEMS LLC
  • US9272633B2 patent drawing
  • US9272633B2 patent drawing
  • US9272633B2 patent drawing

AI summary

A system includes a battery control module that determines at least one temperature associated with a battery pack of an electric vehicle. An electric vehicle control module selects between a plurality of operating modes of the electric vehicle based on the at least one temperature. The plurality of operating modes includes a first mode and a second mode. In the first mode the electric vehicle control module prevents the electric vehicle from being turned on. In second mode the electric vehicle control module allows the electric vehicle to be turned on in response to a determination that the battery pack has sufficient energy to adjust the at least one temperature a predetermined amount and to drive the vehicle a predetermined distance.