EV Battery SOC Correction Using Voltage Error and Kalman Filtering

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Solution Overview

Problem

Current methods for determining the state of charge (SOC) of batteries in electric vehicles are inaccurate due to limitations in non-linear behavior estimation and high computational complexity, leading to potential overcharging or undercharging, which can cause thermal runaway or reduced battery performance.

Innovation Solution

A method using a nonlinear battery model updated over a predetermined time interval with a Kalman filter, incorporating noise covariance error and normalized innovation sequence for real-time SOC estimation, employing a two-branch RC model and adaptive unscented Kalman filter to accurately determine SOC based on battery voltage measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If advanced learning algorithms (machine learning, neural networks) are used for SOC estimation, then measurement precision is improved, but device complexity increases due to high computational complexity that cannot be applied in real time

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the complex non-linear battery model into a linear state-space model by changing the mathematical representation parameters. This allows the use of efficient Kalman filter algorithms instead of computationally intensive machine learning methods, achieving real-time SOC estimation with reduced computational complexity while maintaining accuracy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces advanced learning algorithms (machine learning, neural networks) with a Kalman filter-based estimation approach. This substitution maintains measurement precision by using an optimized linear state-space model that is computationally efficient and suitable for real-time implementation in battery management systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If extended Kalman filter (EKF) is used for SOC estimation, then measurement precision is improved through non-linear behavior estimation, but device complexity increases due to inaccuracies from linearization methodology

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidlinearization methodology complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the mathematical model parameters from a non-linear model requiring linearization (EKF) to a linear state-space model. This eliminates the need for linearization methodology and its associated inaccuracies, while maintaining the ability to estimate non-linear battery behavior through the linear model's state-space representation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If typical integral method is used for SOC determination, then device complexity is reduced, but measurement precision deteriorates due to inability to accurately estimate non-linear battery behavior

Engineering Contradiction:
Improvecomputational simplicityVSAvoidSOC estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the simple integral method with a Kalman filter-based estimation system using a linear state-space model. This substitution maintains computational efficiency suitable for real-time implementation while dramatically improving measurement precision by accurately capturing the non-linear dynamic behavior of the battery through the state-space representation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11913995B2Method of determining the state of charge of a battery used in an electric vehicle
Publication Date: 2024.02.27 KARMA AUTOMOTIVE LLC
  • US11913995B2 patent drawing
  • US11913995B2 patent drawing
  • US11913995B2 patent drawing

AI summary

A method of determining the state of charge (SOC) of a battery. The method includes receiving battery parameters for a battery, and based on the received battery parameters for the battery, determining an estimated voltage of the battery and determining an estimated SOC of the battery. The method also includes receiving a measured voltage of the battery, determining a voltage error value based on the measured voltage of the battery and the estimated voltage of the battery, correcting, using the voltage error, the estimated SOC to determine a corrected SOC for the battery, and operating the battery based on the corrected SOC.