Electric Vehicle Braking Control via Regenerative Friction Force Distribution

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Solution Overview

Problem

Conventional control apparatuses for electric vehicles fail to manage front-rear torque distribution effectively when regenerative torque is limited, leading to potential wheel locking and destabilization of the vehicle, reducing drivability.

Innovation Solution

A control apparatus that calculates regenerative braking forces for both front and rear motors based on requested braking force and power limits, and adjusts frictional braking forces accordingly to maintain ideal braking force distribution, preventing wheel locking and stabilizing vehicle behavior.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If regenerative braking force is limited due to battery power limitation, then power source protection is improved, but braking force distribution deviates from ideal ratio causing vehicle destabilization

Engineering Contradiction:
Improvepower source protectionVSAvoidvehicle stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The frictional braking force acts as an intermediary to compensate for the limited regenerative braking force. When the battery cannot accept full regenerative power, the frictional brake system supplements the braking force to maintain the ideal front-rear braking distribution ratio, preventing vehicle destabilization while protecting the power source

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control apparatus dynamically adjusts the frictional braking force parameter based on the regenerative braking force reduction amount. By changing the frictional brake activation level in response to battery power limitations, the system maintains optimal braking force distribution across different operating conditions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If regenerative braking force is reduced due to power limit, then battery charging safety is improved, but rear wheel locking is prevented, however front wheel may lock early reducing drivability

Engineering Contradiction:
Improvebattery charging safetyVSAvoiddrivability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control apparatus applies different braking strategies to front and rear wheels based on their specific characteristics and the regenerative braking force reduction amount. The frictional braking force is distributed with a front-rear ratio that differs from the ideal braking force distribution ratio, optimizing local wheel behavior to prevent early front wheel locking and maintain drivability

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11597283B2Control apparatus for electric vehicle, control system for electric vehicle, and control method for electric vehicle
Publication Date: 2023.03.07 ASTEMO LTD
  • US11597283B2 patent drawing
  • US11597283B2 patent drawing
  • US11597283B2 patent drawing

AI summary

An object of the present invention is to provide a control apparatus for an electric vehicle capable of preventing the vehicle from being destabilized because a rear wheel is locked first or drivability from reducing because a front wheel is locked early. A control apparatus includes a regenerative braking force calculation portion configured to calculate a regenerative braking force to be generated on each of a front motor and a rear motor based on a request braking force requested to an electric vehicle, a power limit portion configured to reduce the regenerative braking force based on a power limit on a power source, and a frictional braking force output portion configured to output an instruction for generating a frictional braking force according to a regenerative braking force reduction amount, which is an amount of a reduction in the regenerative braking force by the power limit portion, to a brake apparatus.