EV Charger Camera Visual AI for Downtime Reduction

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Solution Overview

Problem

Electric vehicle charging stations face challenges such as significant wear and tear, vandalism, and rapid obsolescence, leading to downtime, increased costs, and environmental concerns due to high replacement rates, with current repair processes being inefficient and lacking visual evidence for identifying issues.

Innovation Solution

Integration of cameras with visual artificial intelligence in electric vehicle charging stations to monitor, detect, and prevent issues, providing real-time data analysis for maintenance, security, and remote management, enabling contactless charging and modular design for easy repair and upgrade of charging components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional charging stations are used without visual monitoring, then device complexity is reduced, but reliability deteriorates due to lack of detection and prevention capabilities

Engineering Contradiction:
Improvecharger reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A camera system is introduced as an intermediary component to monitor the charging station and detect issues such as vandalism, wear and tear, and operational problems. The camera captures visual data that is then analyzed to identify potential failures before they occur, thereby improving reliability without requiring complex internal sensors throughout the charger infrastructure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The visual AI system performs preliminary detection and assessment of potential problems by analyzing images of the charging station, cables, and surrounding area. By identifying issues such as damaged components, unauthorized tampering, or environmental hazards before they cause failures, the system enables preventive maintenance actions that improve reliability while keeping the overall system complexity manageable

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If visual AI monitoring is implemented, then detection precision is improved, but device complexity increases due to camera integration and data processing requirements

Engineering Contradiction:
Improveissue detection precisionVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces manual inspection methods with automated visual AI technology. Instead of requiring physical examination of charging components by technicians or continuous complex sensor arrays, a camera-based visual analysis system automatically detects issues with high precision by processing images through AI algorithms, thereby improving detection precision while managing complexity through software-based solutions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The camera system creates visual copies (images and videos) of the charging station, cables, and surrounding environment. These visual replicas are then analyzed by AI to detect issues without requiring physical interaction with the components. This copying approach enables high-precision detection while keeping the physical system relatively simple, as the complexity is confined to the data processing layer rather than the hardware layer

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If charging stations are replaced frequently to prevent obsolescence, then adaptability is improved, but loss of substance increases due to electronic waste generation

Engineering Contradiction:
Improvecharger adaptabilityVSAvoidelectronic waste
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The visual monitoring system performs preliminary assessment of charging station components to identify wear and obsolescence issues before they become critical failures. By detecting early signs of degradation, the system enables planned maintenance and component replacement only when necessary, rather than frequent proactive replacements, thereby reducing electronic waste while maintaining adaptability through targeted upgrades

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables selective replacement of only the specific components that show wear or obsolescence, rather than replacing entire charging stations. By monitoring individual components such as cables, connectors, and internal electronics, the system identifies which parts need replacement and recovers the still-functional components for continued use, thereby maintaining adaptability while significantly reducing electronic waste generation

Inventive Principle:
Principle #34Discarding and recovering

4Loss of time

If manual inspection and repair processes are used, then device complexity is minimized, but loss of time increases due to extended repair periods

Engineering Contradiction:
Improverepair timeVSAvoidmonitoring system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The visual AI system continuously monitors the charging station and performs preliminary detection of issues before they result in complete failures. By identifying problems such as damaged cables, loose connections, or component degradation in advance, the system enables maintenance personnel to address issues during scheduled maintenance windows rather than waiting for failures, significantly reducing repair time while keeping the monitoring system relatively simple

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The camera system provides continuous visual feedback about the charging station's condition, including the state of cables, connectors, and surrounding area. This real-time or near-real-time feedback enables rapid response to issues, allowing maintenance personnel to be dispatched immediately when problems are detected, thereby reducing downtime and repair time while maintaining manageable system complexity through straightforward image capture and analysis

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240388677A1System and method for integrating cameras with visual artificial intelligence in electric vehicle charging stations
Publication Date: 2024.11.21 PIRL TECHNOLOGY INC
  • US20240388677A1 patent drawing
  • US20240388677A1 patent drawing
  • US20240388677A1 patent drawing

AI summary

The present disclosure introduces an Electric Vehicle (EV) Charger Camera Visual Artificial Intelligence System (EV-CVAIS), integrating cameras with visual artificial intelligence into electric vehicle charging stations. These stations may incorporate EV-CVAIS, featuring a camera for monitoring, security, and visual AI analysis. The camera can capture images or video of the EV and its surroundings, regardless of charging status or EV presence, with options for remote viewing or local storage. The EV-CVAIS may serve security purposes by detecting and deterring theft or vandalism. Moreover, the EV-CVAIS utilizes visual AI algorithms to analyze captured images or video, offering insights such as EV make and model identification, maintenance issue detection, or EV occupancy assessment. Additionally, an integrated alarm system is included in the EV-CVAIS, activated upon vandalism or certain actions detection, enhancing security measures.