EV Charger Feedback Module for Voltage Disturbance Compensation

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Solution Overview

Problem

Charging devices for electric vehicles experience disturbances in input voltage due to saturated operating states of power electronics components, leading to potential equipment damage and charging interruptions, especially when coupled with high inductance power supply networks.

Innovation Solution

A feedback module is introduced, comprising a delay, two amplifiers, and a sine function module, configured to generate a feedback voltage that opposes the input voltage, which is summed with the input voltage to filter out disturbances through a filtering module, effectively mitigating non-linear behavior-induced issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a capacitive element is added to the interface between the charging device and the grid, then voltage disturbances are partially mitigated, but interference remains a risk to the equipment

Engineering Contradiction:
Improveprotection against voltage disturbancesVSAvoidremaining interference risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the charging device monitors its own operation state and actively adjusts its power consumption to prevent saturation of power electronics components. This closed-loop control eliminates the root cause of voltage disturbances rather than merely filtering the symptoms, thereby providing reliable protection while completely eliminating interference risk.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a control system as an intermediary between the power grid and the charging device's power electronics. This intermediary layer regulates the interaction, preventing direct harmful effects from transmitting to the equipment while maintaining efficient power transfer, thus achieving both protection and interference elimination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the charging device operates with high power consumption, then charging speed is improved, but power electronics components reach saturated operating state causing voltage disturbances

Engineering Contradiction:
Improvecharging speedVSAvoidvoltage stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs dynamic control of the charging device's power consumption, continuously adapting the operating parameters based on real-time conditions. This allows the system to operate at high power levels when conditions permit while automatically adjusting to prevent saturation, thereby maintaining both high charging speed and voltage stability without compromise.

Inventive Principle:
Principle #15Dynamics

3Power

If the power supply network has high inductance, then power delivery capability is improved, but voltage disturbances are amplified due to non-linear behavior

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidvoltage disturbances
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by implementing predictive control that anticipates potential saturation conditions before they occur. The control system pre-adjusts operating parameters to prevent the development of non-linear behavior, thereby eliminating voltage disturbances at their source while preserving the power delivery benefits of high inductance networks.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentEP3391521B1Improved recharging device for recharging electrical equipment, in particular an electric vehicle
Publication Date: 2021.02.24 ELECTRICITE DE FRANCE
  • EP3391521B1 patent drawingFigure 1~2
  • EP3391521B1 patent drawingFigure 3~4
  • EP3391521B1 patent drawingFigure 5~6

AI summary

Recharging device for electrical equipment (EQ), the recharging device comprising: - an input terminal (E) intended to be connected to a power supply grid (R); - an output terminal (S) intended to be connected to the electrical equipment (EQ); - a filtering module (MF) comprising a filtering input terminal (Ef) connected to the input terminal (E) of the recharging device, and a filtering output terminal (Sf), the filtering module (MF) being configured to provide a filtering output voltage (Vsf(t)) via the filtering output terminal (Sf). The recharging device further comprises a feedback module (MR) coupled to the filtering module (MF) and comprising a feedback input terminal (Er) connected to the filtering output terminal (Sf) and a feedback output terminal (Sr) connected to the filtering input terminal (Ef), the feedback module being configured to generate a feedback voltage (Vsr(t)) from the filtering output voltage (Vsf(t)) and to deliver the feedback voltage via the feedback output terminal (Sr) in order to compensate disturbances in the input voltage (Ve(t)) resulting from a non-linear behaviour of the recharging device (DIS).