EV Charger Noise Suppression Through Dynamic Fan and Power Control

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Solution Overview

Problem

Electric vehicle charging sites often experience high noise levels due to cooling fans in electric vehicle chargers, which can be a concern in residential areas and may violate noise ordinances, limiting the number of chargers that can operate simultaneously.

Innovation Solution

A system and method for dynamically monitoring and suppressing noise at electric vehicle charging sites by measuring ambient noise levels and adjusting charger settings, such as decreasing the charging rate or fan speed, to reduce noise pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If charger fan speed is increased to cool chargers, then cooling effectiveness is improved, but noise level increases

Engineering Contradiction:
Improvecharger temperatureVSAvoidnoise level
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts fan speed based on real-time temperature monitoring and noise level detection. When temperature approaches thresholds, fan speed increases to enhance cooling. When noise levels become problematic, fan speed is reduced. This dynamic adjustment allows the system to respond to changing conditions and balance cooling effectiveness with noise control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the charger by adjusting fan speed settings based on monitored conditions. The controller modifies fan speed as a variable parameter to achieve optimal balance between temperature control and noise reduction, rather than operating at fixed speed settings.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple chargers operate simultaneously, then charging capacity increases, but cumulative noise level increases

Engineering Contradiction:
Improvecharging capacityVSAvoidcumulative noise level
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system implements feedback control by continuously monitoring noise levels from multiple chargers and adjusting individual charger operations accordingly. When cumulative noise approaches regulatory thresholds, the system receives feedback and automatically reduces fan speeds or adjusts charging rates on specific chargers to maintain compliance while preserving overall charging capacity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Rather than reducing operation of all chargers uniformly, the system applies partial action by selectively adjusting only those chargers contributing to excessive noise levels. This allows the majority of chargers to operate at full capacity while selectively modulating problematic units to maintain overall productivity.

Inventive Principle:
Principle #16Partial or excessive action

3Object-affected harmful factors

If charger settings are adjusted to reduce noise, then noise compliance is improved, but charging rate decreases

Engineering Contradiction:
Improvenoise complianceVSAvoidcharging rate
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system dynamically adjusts charging rates based on real-time noise level monitoring. When noise levels exceed thresholds, the system reduces charging rate to comply with regulations. When noise levels are acceptable, the system increases charging rate to maximize productivity. This dynamic adjustment allows optimal charging performance while maintaining noise compliance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by adjusting charging rates as a variable controlled by noise level feedback. Rather than operating at fixed charging rates, the system modulates this parameter to balance noise compliance with charging efficiency, allowing full charging rates when noise is acceptable and reduced rates when compliance is required.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces noise levels at electric vehicle charging sites, enhancing operational flexibility and compliance with noise regulations, while maintaining sufficient cooling for the chargers.

Implementation Method 1

detecting sound from a plurality of chargers at the electric vehicle charging site at an autonomous vehicle microphone

Methodology Applied
Scientific EffectSound detection: Sound

Implementation Method 2

detecting a temperature at the first charging using infrared sensors on the autonomous vehicle

Methodology Applied
Scientific EffectInfrared detection: Infrared Radiation

Data Source

PatentUS12269361B2System and method to dynamically suppress noise at electric vehicle charging sites
Publication Date: 2025.04.08 GM CRUISE HOLDINGS LLC
  • US12269361B2 patent drawing
  • US12269361B2 patent drawing
  • US12269361B2 patent drawing

AI summary

Systems and methods for dynamically suppressing noise at electric vehicle charging sites. In particular, systems and methods are provided for measuring the ambient noise at a charging site and adjusting electric vehicle chargers to reduce noise pollution. In some examples, electric vehicle charger cooling fans potentially generate a high level of noise, and the power output of a charger can be decreased to decrease the heat generated by the chargers, thereby reducing the need for fans. In various examples, reduction of noise pollution can be especially important in specified geographies (e.g., residential neighborhoods) and/or during selected timeframes (e.g., overnight). In various examples, the system interfaces with a central computer service (e.g., a dispatch service) to intelligently route autonomous vehicles to charging sites based on noise levels at various available charging sites.