EV Charger Phase Switching for Flexible Power Supply

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Solution Overview

Problem

Existing electric vehicle charging systems often operate with an 'all or nothing' approach, restricting the range of power supply to single-phase or three-phase electricity, necessitating equipment modifications to accommodate varying power availability, which limits flexibility and efficiency in recharging.

Innovation Solution

A device capable of selectively supplying single-phase or three-phase electricity, featuring phase conductors, contactors, and a control module to switch between modes based on available power, allowing for adjustable output power between 1.4 kW and 43.5 kW, thereby accommodating different power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the charging device operates in 'all or nothing' mode with fixed single-phase or three-phase supply, then the equipment structure is simple, but the adaptability to different power availability is poor

Engineering Contradiction:
Improveadaptability to different power availabilityVSAvoidequipment structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging device is designed to perform multiple functions by supporting both single-phase and three-phase power supply modes within the same equipment. The device can adaptively switch between different power phases based on availability, allowing one piece of equipment to serve multiple power supply scenarios without requiring separate charging stations for each mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The charging device dynamically adjusts its operation by detecting available power and automatically switching between single-phase and three-phase modes. The control module monitors power availability in real-time and reconfigures the circuit connections accordingly, enabling the system to adapt its behavior to changing power conditions rather than being fixed in a single mode.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the charging device is designed for fixed single-phase or three-phase supply, then the device complexity is low, but the power supply range is restricted

Engineering Contradiction:
Improvepower supply rangeVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging device segments its power supply capability into distinct single-phase and three-phase pathways, each with dedicated conductors and control logic. By dividing the power supply function into separatable phases that can be independently controlled and reconfigured, the device achieves a wide power supply range while maintaining manageable structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If equipment modifications are made to accommodate varying power availability, then the power supply flexibility improves, but the ease of operation deteriorates

Engineering Contradiction:
Improvepower supply flexibilityVSAvoidequipment modification requirement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The charging device performs self-service by automatically detecting the available power type and configuration, then autonomously reconfiguring its internal circuits and control parameters without requiring external intervention. The control module handles the entire adaptation process internally, eliminating the need for users to manually modify equipment settings or perform technical adjustments when power availability changes.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3179597B1Improved device for supplying single-phase and three-phase electricity
Publication Date: 2021.09.01 DRIVECO
  • EP3179597B1 patent drawingFigure 1
  • EP3179597B1 patent drawingFigure 2~4

AI summary

A device adapted to selectively supply single-phase or three-phase electricity at output, the device comprising: - a first phase conductor (C1) for supplying one phase (L1) of the single-phase electricity, - a second and a third phase conductor (C2, C3) for supplying, together with the first phase conductor, three phases (L1, L2, L3) respectively of the three-phase electricity. The device further comprises: - at least one contactor (CONT1) arranged to selectively close or open the second and third phase conductors (C2, C3), and - a control module (COM) configured to control the contactor (CONT1) to selectively close or open the second and third phase conductors (C2, C3).